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101 BODY PANEL REPAIR PROCEDURE - Side sill (Assembly) 3. Cut the side sill outer panel along cutlines. Be careful not to cut 4. Drill out all spotwelds, attaching the side sill outer panel to side 5. Remove the side sill outer panel. 6. Determine if the side outer reinforcement is damaged and needs 7. Cut side sill outer reinforcement along the cutline. 8. Drill out spotwelds attaching the side outer reinforcement to the 9. Prepare all surfaces to be welded. INSTALLATION 1. Transcribe cutline dimension to side sill outer panel, adding 2. Drill 8mm holes in overlap area on rear end and along front flange. 3. Fit and clamp the side sill outer reinforcement in place. 4. MIG plug weld all holes and MIG butt weld seams. 5. Before welding the side sill outer panel, apply the two-part epoxy NOTE PRO-1020 PRO-1020 PRO-1030 PRO-1040 |