Content .. 2500 2501 2502 2503 ..

Hummer H2. Manual - part 2502

2004 TRANSMISSION/TRANSAXLE

Automatic Transmission - Overhaul - 4L60-E/4L65-E

SPECIFICATIONS

FASTENER TIGHTENING SPECIFICATIONS

Fastener Tightening Specifications

Description of Usage

Ref

No.*

Qty

Size

Specification

Metric

English

Accumulator Cover to Case

M6x1.0x65

8-14

N.m

6-10 lb ft

Accumulator Cover to Case

117

M6x1.0x65

8-14

N.m

6-10 lb ft

Accumulator Cover to Case

118

M6x1.0x28.0

8-14

N.m

6-10 lb ft

Accumulator Cover to Case

M6x1.0x35

8-14

N.m

6-10 lb ft

A/Trans Case Extension (Y-Car)

100

M10x1.5x55

18-22

N.m

13-16 lb

Converter Housing to Case

M10x1.5gx45

65-75

N.m

48-55 lb

Cooler Pipe Connector

1/4-18NSPS

(SPL)

35-41

N.m

26-30 lb

Detent Spring to Valve Body

M8x1.25x20

20-27

N.m

15-20 lb

Extension Housing to Case

M10x1.5x33.4

42-48

N.m

31-35 lb

Extension Housing to Case (4WD Shipping)

N/A

M10x1.5x33.4

11-23

N.m

8-17 lb

Forward Accumulator Cover to Valve Body

364

M6x1.0x17.7

8-14

N.m

6-10 lb ft

Line Pressure Test Hole Plug

1/8-27NPTF

8-14

N.m

6-10 lb ft

Manual Shaft to Detent Lever Nut

M10x1.5

27-34

N.m

20-25 lb

Oil Cooler Pipe Fitting

1/4-18NPS(SPL)

35-41

N.m

26-30 lb

Oil Pan to Case

M8x1.25x19.3

16 N.m 11.8 lb ft

Oil Passage Cover (Spacer Plate Support) to Case

M6x1.0x17.7

8-14

N.m

6-10 lb ft

Oil Passage Cover (Spacer Plate Support) to Case

115

M6x1.0x19.0

8-14

N.m

6-10 lb ft

2004 Hummer H2

2004 TRANSMISSION/TRANSAXLE Automatic Transmission - Overhaul - 4L60-E/4L65-E

2004 Hummer H2

2004 TRANSMISSION/TRANSAXLE Automatic Transmission - Overhaul - 4L60-E/4L65-E

Park Lock Bracket to Case

M8x1.25x20

27-34

N.m

20-25 lb

Plate to Case (Shipping)

N/A

M10x1.5x35

27-34

N.m

20-25 lb

Plate to Converter (Shipping)

N/A

M10x1.5x25

27-34

N.m

20-25 lb

Plate to Converter (Shipping)

N/A

M10x1.5x15

27-34

N.m

20-25 lb

Plug Assembly, Oil Pan (C/K)

107

M12x1.75x19.25

30-40

N.m

22-30 lb

Plug Assembly, Oil Pan (Y-car)

101

M16x1.50x16

28-32

N.m

21-24 lb

Pressure Control Solenoid Bracket to Valve Body
Bolt

364

M6x1.0x17.7

8-14

N.m

6-10 lb ft

Pump Assembly to Case

M8x1.25x60

26-32

N.m

19-24 lb

Pump Cover to Pump Body

233

M8x1.25x40

20-27

N.m

15-20 lb

Secondary Fluid Pump Assembly to Valve Body

109

M6x1.0x4.5

11-14

N.m

8-10 lb ft

Secondary Fluid Pump Assembly to Valve Body

110

M6x1.0x4.5

11-14

N.m

8-10 lb ft

Speed Sensor to Case

M6x1.0x15

11-14

N.m

8-10 lb ft

TCC Solenoid Assembly to Case

M6x1.0x12

8-14

N.m

6-10 lb ft

Transmission Fluid Pressure (TFP) Manual Valve
Position Switch to Body

M6x1.0x17.7

8-14

N.m

6-10 lb ft

Valve Body to Case

62,58

M6x1.0x65

8-14

N.m

6-10 lb ft

Valve Body to Case

N/A

M6x1.0x54.4

8-14

N.m

6-10 lb ft

Valve Body to Case

N/A

M6x1.0x47.5

8-14

N.m

6-10 lb ft

Valve Body to Case

M6x1.0x35

8-14

N.m

6-10 lb ft

Valve Body to Case

M8x1.25x20

8-14

N.m

6-10 lb ft

Valve body to Case

M6x1.0x12

8-14

N.m

6-10 lb ft

Valve Body to Case

70,77

M6x1.0x18

8-14

N.m

6-10 lb ft

* Reference Number refers to the callout number on the disassembled view.

2004 Hummer H2

2004 TRANSMISSION/TRANSAXLE Automatic Transmission - Overhaul - 4L60-E/4L65-E

FLUID CAPACITY SPECIFICATIONS

Fluid Capacity - Approximate

END PLAY SPECIFICATIONS

Transmission End Play Washer Selection Chart

LOW AND REVERSE CLUTCH SPACER PLATE SELECTION

Low and Reverse Clutch Plate Selection Table

FORWARD CLUTCH BACKING PLATE SELECTION

Forward Clutch Backing Plate Selection

Application

Specification

Metric

English

Pan Removal

4.7 liters

5 quarts

Overhaul

10.6 liters

11 quarts

Identification

Washer Thickness (mm)

Washer Thickness (in)

1.87-1.97

0.074-0.078

2.04-2.14

0.080-0.084

2.21-2.31

0.087-0.091

2.38-2.48

0.094-0.098

2.55-2.65

0.100-0.104

2.72-2.82

0.107-0.111

2.89-2.99

0.113-0.117

3.06-3.16

0.120-0.124

Selective Plate

Measured Dimension

Identification

Thickness

28.065-27.545 mm (1.105-1.084 in)

None

1.684-1.829 mm (0.066-0.072 in)

28.586-28.066 mm (1.125-1.105 in)

1.314-1.168 mm (0.052-0.046 in)

27.544-27.026 mm (1.084-1.064 in)

2.198-2.344 mm (0.087-0.092 in)

Plate Thickness

Identification

6.92-7.07 mm (0.272-0.278 in)

6.33-6.48 mm (0.249-0.255 in)

5.74-5.89 mm (0.226-0.232 in)

5.15-5.30 mm (0.203-0.208 in)

4.56-4.71 mm (0.180-0.185 in)

Backing Plate Travel

245 mm = 0.766-1.756 mm (0.030-0.069 in)

2004 Hummer H2

2004 TRANSMISSION/TRANSAXLE Automatic Transmission - Overhaul - 4L60-E/4L65-E

THIRD AND FOURTH CLUTCH BACKING PLATE SELECTION

3rd and 4th Clutch Backing Plate Selection Table

REVERSE INPUT CLUTCH BACKING PLATE SELECTION

Reverse Input Clutch Backing Plate Selection Table

OIL PUMP ROTOR AND SLIDE MEASUREMENT

Oil Pump Rotor and Slide Measurement

SECONDARY FLUID PUMP ASSEMBLY SPECIFICATIONS (M33 ONLY)

Secondary Fluid Pump Assembly Specifications (M33 Only)

298 mm/300 mm = 0.866-1.876 mm (0.034-0.074 in)

Dimension

Identification

5.88-5.68 mm (0.231-0.224 in)

4.99-4.76 mm (0.196-0.187 in)

4.10-3.90 mm (0.161-0.154 in)

Use a backing plate which gives the correct travel. The travel should be 2.10-0.90 mm (0.083-0.035 in).

Plate Thickness

Identification

7.249-7.409 mm (0.285-0.292 in)

6.678-6.519 mm (0.263-0.257 in)

5.947-5.787 mm (0.234-0.228 in)

Backing Plate Travel: 1.02-1.94 mm (0.40-0.76 in)

Thickness (mm)

Thickness (in)

Oil Pump Rotor

17.948-17.961

0.7066-0.7071

17.961-17.974

0.7071-0.7076

17.974-17.987

0.7076-0.7081

17.987-18.000

0.7081-0.7086

18.000-18.013

0.7086-0.7091

Oil Pump Slide

17.948-17.961

0.7066-0.7071

17.961-17.974

0.7071-0.7076

17.974-17.987

0.7076-0.7081

17.987-18.000

0.7081-0.7086

18.000-18.013

0.7086-0.7091

Application

Specification

Metric

English

2004 Hummer H2

2004 TRANSMISSION/TRANSAXLE Automatic Transmission - Overhaul - 4L60-E/4L65-E

Content .. 2500 2501 2502 2503 ..