Hummer H2. Manual - part 1688

 

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Hummer H2. Manual - part 1688

 

 

engine RPM

engine RPM

Oil Pan

z

Front Cover Alignment - at Oil Pan Surface  

0.0-0.5 mm

0.0-0.02 in

z

Rear Cover Alignment - at Oil Pan Surface  

0.0-0.5 mm

0.0-0.02 in

z

Oil Pan Alignment - to Rear of Engine Block at 
Transmission Bell Housing Mounting Surface  

0.0-0.25 mm

0.0-0.01 in

Piston Rings

z

Piston Ring End Gap - First Compression Ring - Measured 
in Cylinder Bore - Production  

0.31-0.52 mm

0.012-0.02 in

z

Piston Ring End Gap - First Compression Ring - Measured 
in Cylinder Bore - Service  

0.31-0.59 mm

0.0122-0.023 in

z

Piston Ring End Gap - Second Compression Ring - 
Measured in Cylinder Bore - Production  

0.51-0.77 mm

0.02-0.03 in

z

Piston Ring End Gap - Second Compression Ring - 
Measured in Cylinder Bore - Service  

0.51-0.84 mm

0.02-0.033 in

z

Piston Ring End Gap - Oil Control Ring - Measured in 
Cylinder Bore - Production  

0.31-0.87 mm

0.0122-0.034 in

z

Piston Ring End Gap - Oil Control Ring - Measured in 
Cylinder Bore - Service  

0.31-0.94 mm

0.0122-0.037 in

z

Piston Ring to Groove Clearance - First Compression Ring 
- Production  

0.04-0.08 mm

0.00157-0.0031 in

z

Piston Ring to Groove Clearance - First Compression Ring 
- Service  

0.04-0.08 mm

0.00157-0.0031 in

z

Piston Ring to Groove Clearance - Second Compression 
Ring - Production  

0.039-0.079 mm

0.0015-0.0031 in

z

Piston Ring to Groove Clearance - Second Compression 
Ring - Service  

0.039-0.079 mm

0.0015-0.0031 in

z

Piston Ring to Groove Clearance - Oil Control Ring - 
Production  

0.015-0.199 mm

0.0006-0.0078 in

z

Piston Ring to Groove Clearance - Oil Control Ring - 
Service  

0.015-0.199 mm

0.0006-0.0078 in

Pistons and Pins

z

Piston - Piston Diameter - Measured Over Skirt Coating  

101.606-101.640 

mm

4.0002-4.0016 in

z

Piston - Piston to Bore Clearance - Production  

-0.022 to +0.03 

mm

-0.0009 to +0.0012 

in

z

Piston - Piston to Bore Clearance - Service Limit with Skirt 
Coating Worn Off  

0.07 mm

0.0028 in

0.02-0.043 mm -  0.00078-0.00169 

 

2004 Hummer H2 

2004 ENGINE Engine Mechanical - 4.8L, 5.3L, and 6.0L - Hummer H2

  

z

Pin - First Design Press Fit Pin Fit in Connecting Rod Bore 

Interference

in - Interference

z

Pin - First Design Press Fit Pin Clearance to Piston Pin 
Bore - Production  

0.01-0.02 mm

0.0004-0.00078 in

z

Pin - First Design Press Fit Pin Clearance to Piston Pin 
Bore - Service  

0.01-0.022 mm

0.0004-0.00086 in

z

Pin - First Design Press Fit Pin Diameter  

23.997-24.0 mm

0.9447-0.9448 in

z

Pin - Second Design Full Floating Pin Fit in Connecting 
Rod Bore - Production  

0.007-0.02 mm

0.00027-0.00078 

in

z

Pin - Second Design Full Floating Pin Fit in Connecting 
Rod Bore - Service  

0.007-0.022 mm

0.00027-0.00086 

in

z

Pin - Second Design Full Floating Pin Clearance to Piston 
Pin Bore - Production  

0.002-0.01 mm

0.00008-0.0004 in

z

Pin - Second Design Full Floating Pin Clearance to Piston 
Pin Bore - Service  

0.002-0.015 mm 0.00008-0.0006 in

z

Pin - Second Design Full Floating Pin Diameter  

23.952-23.955 

mm

0.943-0.943 in

Valve System

z

Valves - Valve Face Angle  

45 degrees

z

Valves - Valve Face Width  

1.25 mm

0.05 in

z

Valves - Valve Lash  

Net Lash - No Adjustment

z

Valves - Valve Lift - Intake  

11.79 mm

0.464 in

z

Valves - Valve Lift - Exhaust  

12.16 mm

0.479 in

z

Valves - Valve Seat Angle  

46 degrees

z

Valves - Valve Seat Runout  

0.05 mm

0.002 in

z

Valves - Valve Seat Width - Exhaust  

1.78 mm

0.07 in

z

Valves - Valve Seat Width - Intake  

1.02 mm

0.04 in

z

Valves - Valve Stem Diameter - Production  

7.955-7.976 mm

0.313-0.314 in

z

Valves - Valve Stem Diameter - Service  

7.95 mm

0.313 in

z

Valves - Valve Stem-to-Guide Clearance - Production - 
Intake  

0.025-0.066 mm

0.001-0.0026 in

z

Valves - Valve Stem-to-Guide Clearance - Service - Intake  

0.093 mm

0.0037 in

z

Valves - Valve Stem-to-Guide Clearance - Production - 
Exhaust  

0.025-0.066 mm

0.001-0.0026 in

z

Valves - Valve Stem-to-Guide Clearance - Service - 
Exhaust  

0.093 mm

0.0037 in

z

Rocker Arms - Valve Rocker Arm Ratio  

1.70:1

 

2004 Hummer H2 

2004 ENGINE Engine Mechanical - 4.8L, 5.3L, and 6.0L - Hummer H2

  

SEALERS, ADHESIVES, AND LUBRICANTS 

Sealers, Adhesives, and Lubricants 

THREAD REPAIR SPECIFICATIONS 

Engine Block - Front View 

z

Valve Springs - Valve Spring Free Length  

52.9 mm

2.08 in

z

Valve Springs - Valve Spring Installed Height  

45.75 mm

1.8 in

z

Valve Springs - Valve Spring Load - Closed  

340 N at 45.75 

mm

76 lb at 1.8 in

z

Valve Springs - Valve Spring Load - Open  

980 N at 33.55 

mm

220 lb at 1.32 in

Application

Type of Material

GM Part Number

United States

Canada

Coolant Sensor Threads

Sealant

12346004

10953480

Cylinder Head Coolant Plugs

Threadlock

12345382

10953489

Cylinder Head Expansion Plugs - Aluminum

Threadlock

12345382

10953489

Engine Block Front Oil Gallery Plug

Threadlock

12345382

10953489

Engine Block Plug Sealing Washers

Sealant

12346004

10953480

Engine Flywheel Bolt Threads

Threadlock

12345382

10953489

Engine Oil

5W-30 Oil

12345610

993193

Engine Oil Supplement

Fluorescent Dye

12345795

10953470

Exhaust Manifold Bolt Threads

Threadlock

12345493

10953488

Fuel Rail Bolt Threads

Threadlock

12345382

10953489

Ignition Coil and Bracket Bolts

Threadlock

12345382

10953489

Ignition Coil Bracket Bolts

Threadlock

12345382

10953489

Intake Manifold Bolt Threads

Threadlock

12345382

10953489

Oil Pan Surface at Front and Rear Covers

Sealant

12378190

-

Oil Pressure Sensor Threads

Sealant

12346004

10953480

Thread Repair Component Cleaner

Cleaner

12346139

10953463

Thread Repair Component Cleaner

Cleaner

12377981

10953463

Thread Repair Cutting Oil

Lubricant

1052864

992881

 

2004 Hummer H2 

2004 ENGINE Engine Mechanical - 4.8L, 5.3L, and 6.0L - Hummer H2

  

Fig. 1: Engine Block Bolt Holes - Front View 
Courtesy of GENERAL MOTORS CORP. 

Engine Block - Front View 

Hole

Thread 

Size

Insert

Drill

Counterbore 

Tool

Tap

Driver

Drill Depth - 

Maximum mm 

(in)

Tap Depth - 

Maximum mm 

(in)

1-6

M8 x 

1.25

42385-

210

42385-

206

J 42385-207

42385-

208

42385-

209

22.5 (0.885)

17.5 (0.688)

7

M10 x 

1.5

42385-

215

42385-

211

J 42385-212

42385-

213

42385-

214

25.0 (0.984)

19.5 (0.767)

8

M10 x 

1.5

42385-

215

42385-

211

J 42385-212

42385-

213

42385-

214

32.5 (1.28)

25.0 (0.984)

9

M8 x 

1.25

42385-

210

42385-

206

J 42385-207

42385-

208

42385-

209

22.5 (0.885)

17.5 (0.688)

10

M10 x 

42385-

42385-

J 42385-212

42385-

42385-

Thru

Thru

 

2004 Hummer H2 

2004 ENGINE Engine Mechanical - 4.8L, 5.3L, and 6.0L - Hummer H2

  

 

 

 

 

 

 

 

Content   ..  1686  1687  1688  1689   ..