Hummer H2. Manual - part 1273

connector body (3).  

Terminal Repair 

1. If the wire needed to be cut in order to remove the terminal, gently push a small length of the same size 

wire through the back of the connector cavity until there is enough wire exposed in order to crimp on a 
new terminal. If the wire was not cut, cut the existing wire as close to the old terminal as possible.  

2. Strip 5 mm (3/16 in) of insulation from the wire.  

3. Crimp a new terminal to the wire.  

4. Solder the crimp with rosin core solder.  

Terminal Installation 

1. Align the terminal and pull the wire from the back of the connector in order to seat the terminal.  

2. If necessary, cut the new wire to proper length and splice with existing circuit. Refer to Splicing Copper 

Wire Using Splice Sleeves .  

3. If the connector is outside of the passenger compartment, apply dielectric grease to the connector.  

4. Install the TPA, CPA and/or the secondary locks.  

MICRO-PACK 100W CONNECTORS 

Terminal Removal Procedure 

1. Disconnect the connector from the component or separate the connector halves for in-line connectors. 

 

2004 Hummer H2 

2004 ACCESSORIES & EQUIPMENT Wiring Systems - Hummer H2

  

Fig. 23: Locating Nose Piece Locking Tabs 
Courtesy of GENERAL MOTORS CORP. 

2. Locate the nose piece locking tabs that are positioned on the side of the connector nose piece. 

 

2004 Hummer H2 

2004 ACCESSORIES & EQUIPMENT Wiring Systems - Hummer H2

  

Fig. 24: Pushing In Locking Tabs 
Courtesy of GENERAL MOTORS CORP. 

3. Use a small flat-bladed tool to push in one of the locking tabs while gently pushing on the same side of 

the nose piece.  

4. Repeat the procedure for the other locking tab and remove the nose piece.  

5. Remove the wire dress cover. The following is a general procedure for wire dress cover removal. Use this 

procedure as a guide, some dress cover removal procedures may vary. 

 

2004 Hummer H2 

2004 ACCESSORIES & EQUIPMENT Wiring Systems - Hummer H2

  

Fig. 25: Squeezing Cover Locking Legs 
Courtesy of GENERAL MOTORS CORP. 

6. Use fingers to squeeze the 2 locking legs of the cover. 

 

2004 Hummer H2 

2004 ACCESSORIES & EQUIPMENT Wiring Systems - Hummer H2