Hummer H1 (2006+). Manual - part 299

 

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Hummer H1 (2006+). Manual - part 299

 

 

10-58 Body

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Figure 10-63:   Rear Door Harness

Installation

NOTE: Lubricate the bushings, grommet and the harness teflon cover with silicone spray.

1.

Route the harness through the harness mounting bracket, mounting bracket bushing and the door bushing (Figure  10-63).

2.

Install the harness mounting bracket on the door assembly with the two self-tapping screws

3.

Route the harness through the B-pillar rubber grommet (Figure  10-64).

NOTE: When connecting the harness wires to the 6-way connector, ensure the wire colors align with the mating connector wires.

4.

Connect the harness wires to the 6-way connector.

5.

Connect the 6-way harness connector to the power windows and the door locks rear door jumper harness connector (Figure
 10-65).

6.

Secure the harness to the B-pillar with the clamp, screw, nut and the lock washer assembly.

TIE STRAP

MOUNTING

DOOR BUSHING

MOUNTING BRACKET

DOOR

CLAMP

DOOR HARNESS

RETAINER

DOOR ASSEMBLY

POWER

POWER DOOR

ACTUATOR

BRACKET

BUSHING

REINFORCEMENT

 LOCK

WINDOW

REGULATOR

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 Body  10-59

Figure 10-64:   Rear Door Harness and Rear Door Jumper Harness

7.

Connect the harness connector to the power window regulator (Figure  10-63).

8.

Connect the harness connector to the power door lock actuator.

9.

Secure the harness to the door reinforcement with the clamp and the self-tapping screw.

10. Secure the harness to the door assembly with the retainer.

11. Secure the harness to the door assembly with a tie strap.

12. Install the moisture barrier flap, vapor barrier and the door trim panel on the door (Refer to section 10).

13. Install the lower B-pillar trim and the center kick panel (Refer to section 10).

14. Connect the battery ground cable (Refer to section 12).

15. Check the power windows and the door locks for proper operation.

Figure 10-65:   Door Harness Connectors

TEFLON TUBE

GROMMET

REAR DOOR

6-WAY CONNECTOR

REAR DOOR 

“B” PILLAR

 HARNESS

JUMPER HARNESS

A-PILLAR

DOOR HARNESS 

CONNECTORS

WINDOW AND

LOCK HARNESS

CONNECTORS

10-60 Body

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POWER WINDOWS 

Power Window Regulator Replacement

Removal

NOTE: Operate the motor to position the glass in the opening to provide access to the two screws securing the glass and its bracket
to the regulator. If the motor is inoperative, other means to remove these screws will be necessary such as drilling access holes in
the door inner panel.

1.

 Remove the door trim and the vapor barrier.

CAUTION: Support the window in the full up position during regulator removal to avoid damage.

NOTE: Prior to removal, mark the location of the screws for installation.

2.

Disconnect the power window and the door lock harness connector from the regulator motor (Figure  10-66) (push the locking
tab up on the bottom of the connector).

3.

Remove the two screws and the lock washers securing the regulator bracket to the door. Discard the lock washers.

4.

Remove the screw, lock washer and the regulator bracket from the regulator. Discard the lock washers.

5.

Remove the screw securing the regulator motor to the door.

6.

Remove the four screws, lock washers, cable and the bracket assembly from the door. Discard the lock washers.

7.

Remove the two screws, lock washers and the washers securing the regulator cable and the bracket assembly to the window
bracket. Discard the lock washers.

8.

Remove the tie strap and the regulator from the door. Discard the tie strap.

Installation

1.

Install the regulator in the door and secure with a tie strap (Figure  10-66).

2.

Secure the regulator cable and the bracket assembly to the window bracket with the two washers, lock washers and the screws.

3.

Secure the regulator cable and the bracket assembly to the door with the four lock washers and the screws.

4.

Secure the regulator motor to the door with the screw.

5.

Install the regulator bracket on the door with the two lock washers and the screws.

6.

Secure the regulator bracket to the regulator with the lock washer and the screw.

7.

Connect the power window and the door lock harness connector to the regulator motor.

8.

Check the operation of the regulator. 

9.

Install the door trim and the vapor barrier

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 Body  10-61

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Figure 10-66:   Power Window Regulator

DOOR SEALS REPLACEMENT 

NOTE: The door seals come in bulk and must be cut to the appropriate lengths. For hard top vehicles, cut 12 feet for the doors and
10 feet for the body opening. For soft-top vehicles, cut 6 feet for the doors and 5 feet for the body opening. 

Removal

NOTE: Note the position of the old seals before removal. 

1.

Remove the door strap so that the door will swing open far enough to access the seals (Figure  10-67).

Figure 10-67:   Body Seals Location

2.

Remove the old seal from the door frame and the body area. Clean any remaining adhesive residue from the door surface.

Installation

1.

Cut the door and the body seals to the proper lengths (see note above). 

2.

Beginning at the bottom of the door, press the door seal around the outside of the door frame (Figure  10-68).

REGULATOR MOTOR

POWER WINDOW

REGULATOR CABLE AND BRACKET ASSEMBLY

POWER WINDOW

AND DOOR LOCK

 HARNESS

 REGULATOR

TIE STRAP

BODY SEALS

LOCATION 

BODY SEALS

LOCATION 

 

 

 

 

 

 

 

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