Hummer H1 (2002+). Manual - part 286

 

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Hummer H1 (2002+). Manual - part 286

 

 

 

_____________________________________________________

 

PCM/Tech 1 Scan Tool 77

 

 

®

 

05745159

 

DTC P0263, P0266, P0269, P0272, P0275, 
P0278, P0281 and P0284 Cylinder Balance 
System Faults

 

Circuit Description

 

The PCM has the ability to increase and decrease the amount
of fuel to each cylinder to provide smooth idle operation. If the
fuel correction exceeds define limits, DTC P0263 will set. This
is a type D DTC.

 

Conditions for Setting the DTC

 

• Engine at idle.

• Engine coolant at normal temperatures.

• Cylinder fault must be constant.

• Fuel correction amount exceeds limits (internal to 

PCM).

• Conditions met for 2 seconds.

 

Action Taken When the DTC Sets

 

Possible rough idle.

 

Conditions for Clearing the MIL/DTC

 

• A History DTC will clear when forty consecutive 

warm-up cycles that the diagnostic does not fail (coolant 
temperature has risen 5°C (40°F) from start up coolant 

temperature and engine coolant temperature exceeds 
71°C (160°F) that same ignition cycle).

• Use of a Scan Tool.

 

Diagnostic Aids

 

Injector balance test on scan tool should be used to confirm
faulty cylinder. Scan tool will cutout specific cylinder re-
quested. If original complaint was multiple cylinder balance
DTCs and vehicle has a manual transmission, dual mass fly-
wheel could be at fault. It’s possible that if a cylinder balance
fault has been detected and engine has been running for a long
time, the PCM will try to increase or decrease fuel in other cyl-
inders to compensate for a rough idle which will cause multiple
cylinder balance DTCs to set. The scan tool snap shot mode
can be used to properly identify the suspected cylinder. The
most likely cause of cylinder balance DTCs are faulty nozzles
or engine mechanical (low compression) problems.

 

Test Description

 

Number(s) below refer to the number(s) on the diagnostic ta-
ble.

2. This step will properly identify a suspected cylinder by

looking for a RPM drop (if RPM drops, cylinder is contrib-
uting, if not, cylinder is not contributing).

FUSE 3B
20AMP
EXTERIOR
FUSE BOX

DRAIN
FILTER

HOT IN RUN
AND START

WATER IN
FUEL LIGHT
LEFT HAND
STATUS CENTER

C9-D

C3-F4

C1-45

B

A

327 YL

C

C9-J

WATER IN
FUEL
SENSOR

FUEL
HEATER

291 PK

57 BK

G2

57 BK

C

A

9-S12-056

FUSE 4B
5AMP
INTERIOR
FUSE BOX

TO

IGNITION

SWITCH

C3-N7

30 GY

FUSE 3A
20AMP
EXTERIOR
FUSE BOX

HOT IN RUN
AND START

C5-A4

239 PK

ENGINE

SHUTOFF

SOLENOID

FUEL

SOLENOID

701 DB

A

A

A

B

C

D

F

E

A

B

FUEL

SOLENOID

DRIVER

IGN

FUEL

SOLENOID

HIGH

FUEL

SOLENOID

LOW

FUEL
SOLENOID
CONTROL

CLOSURE

SIGNAL

CLOSURE

GROUND

ESO

SOLENOID

CONTROL

FUEL INJECT

CONTROL

CLOSURE

SIGNAL

CLOSURE

GROUND

712 LG

713 RD

491 BK

POWER

CONTROL

MODULE

C28-C15

C28-D3

C28-C3

C27-C13

C29-A1

 

78

PCM/Tech 1 Scan Tool

 

_____________________________________________________

 

 

®

 

DTC P0263, P0266, P0269, P0272, P0275, P0278, P0281 and P0284 
Cylinder Balance System Faults

 

Step

Action

Value(s)

Yes

No

 

1

 

Important:

 

 Before clearing DTC(s) use the scan tool “Capture Info” to

record freeze frame and failure records for reference, as data will be lost
when “Clear Info” function is used.

Was the 

 

“On-Board Diagnostic (OBD) System Check”

 

 performed?

Go to Step 2.

Go to 

 

OBD 

System Check.

 

2

1. Scan tool connected.
2. Start and idle engine.

3. Engine at operating temperature.

4. Make sure all DTCs are cleared.

5. Using the scan tool, cutout (“Inj. Balance”) the suspected cylinder.

Is there an RPM drop in the suspected cylinder?

Go to Step 3. Go to Step 4.

3

DTC is intermittent. If no additional DTCs are stored, refer to “Diagnostic 
Aids”. If additional DTCs are stored, refer to those table(s).

Are additional DTCs stored?

Go to the 

applicable 

DTC table.

Go to 

Diagnostic 

Aids.

4

Check for a basic engine mechanical or fuel delivery problem in that cylin-
der. 
Was a repair performed?

Go to Step 6.

Go to Step 5.

5

Replace the fuel injection pump. Refer to 

 

Fuel Injection Pump

 

Is the action complete? 

Go to Step 6. 

6

1. Using the Scan Tool, select “DTC”, “Clear Info”.
2. Start engine and idle at normal operating temperature.

3. Select “DTC”, “Specific”, then enter the DTC number which was set.

4. Operate vehicle within the conditions for setting this DTC as specified in

the supporting text.

Does the Scan Tool indicate that this diagnostic Ran and Passed?

Go to Step 7.

Go to Step 2.

7

Using the Scan Tool, select “Capture Info”, “Review Info”.
Are any DTCs displayed that have not been diagnosed?

Go to the 

applicable 

DTC table

System OK.

 

_____________________________________________________

 

PCM/Tech 1 Scan Tool 79

 

 

®

 

05745159

 

DTC P0335 Crankshaft Position (CKP) Sensor 
Circuit Performance

 

Circuit Description

 

The crankshaft position sensor is a “Hall-effect” type sensor
that monitors crankshaft position and speed. There are four
teeth 90 degrees apart on the front of the crankshaft sprocket
that induce a pulse in the sensor which is transmitted to the
PCM. There is a physical one to one correspondence between
the pump cam and crankshaft. This is a type A DTC.

 

Conditions for Setting the DTC

 

• RPM less than 300.

• 8 consecutive cam pulses missing for 8 #1 cylinder 

events.

or

• RPM greater than or equal to 300.

• 8 consecutive cam pulses missing for 32 #1 cylinder 

events.

 

Action Taken When the DTC Sets

 

Backup fuel.

 

Conditions for Clearing the MIL/DTC

 

• The PCM will turn the MIL off after three consecutive 

trips without a fault condition.

• A History DTC will clear when forty consecutive 

warm-up cycles that the diagnostic does not fail (coolant 
temperature has risen 5°C (40°F) from start up coolant 

temperature and engine coolant temperature exceeds 
71°C (160°F) that same ignition cycle).

• Use of a Scan Tool.

 

Diagnostic Aids

 

When PCM is in backup fuel, long crank times, fast idle and
poor performance conditions will exist. Check for good con-
nection at crankshaft position sensor and at PCM. Many inter-
mittent problems are caused by faulty electrical connections or
wiring. When attempting to diagnose an intermittent problem,
always begin by trying to reproduce the conditions under
which the failure occurs. This usually involves raising the en-
gine to a higher temperature or operating it near RPM that the
problem occurs. Since heat and vibration are often the cause of
intermittent, this may bring out the failure.

 

Test Description

 

Number(s) below refer to the number(s) on the diagnostic ta-
ble.

2. This step will determine if DTC P0335 is the result of a hard

failure or an intermittent condition.

4. This step checks the 5 volt reference circuit (the 5 volt refer-

ence may vary slightly).

5. This step checks the ground circuit.

A

E

B

F

D

C

5 VOLT
REFERENCE

OPTICAL/ FUEL
TEMP SENSOR

PUMP CAM

SENSOR

SIGNAL

HIGH

RESOLUTION

SIGNAL

SENSOR

GROUND

M

D

A

B

C

C5

C3

B8

C1

C12

C2

375 GY

442 BR

703 OR

156 PK

225 YL

C27-D14

C29-A4

C29-A2

C27-D9

C27-C8

FUEL TEMP
SIGNAL

SENSOR
GROUND

HIGH
RES
SIGNAL

CAM
SENSOR
SIGNAL

5 VOLT
REFERENCE

INJECTION TIMING

STEPPEN MOTOR (ITS)

A3

A2

A6

A7

709 RD

708 TN

710 OR

71

1 YL

C29

A8

A9

A10

A7

ITS
HI

ITS
LO

ITS
LO

ITS
HI

POWERTRAIN

CONTROL

MODULE

9-S12-070

 

80

PCM/Tech 1 Scan Tool

 

_____________________________________________________

 

 

®

 

DTC P0335 - Crankshaft Position Sensor Circuit Performance

 

Step

Action

Value(s)

Yes

No

 

1

 

Important:

 

 Before clearing DTC(s) use the scan tool “Capture Info”.

Was the 

 

“On-Board Diagnostic (OBD) System Check”

 

 performed?

Go to 

Step 2.

Go to 

 

OBD 

System 
Check.

 

2

Start and idle engine.
With throttle closed, observe “Crank Ref. Missed” display on scan tool. Does
scan tool display specified value?

8

Go to

Step 4.

Go to 
Step 3.

3

DTC is intermittent. If no additional DTCs are stored, refer to “Diagnostic
Aids”. If additional DTCs are stored, refer those table(s).
Are additional DTCs stored?

Go to the 

applicable 

DTC table.

Go to 

Diagnostic 

Aids.

4

Ignition “OFF”.
Disconnect the Optical/Fuel temperature sensor electrical connector.
Ignition “ON" engine “OFF”.
Using a DVM (J–39200), measure voltage between the Optical/Fuel tempera-
ture 5 volt reference circuit and chassis ground.
Is voltage at specified value?

4.8 - 5.2v

Go to

Step 5.

Go to

Step 7.

5

Probe sensor ground circuit with test light connected to B+. Is test light “ON”?

Go to

Step 6.

Go to

Step 8.

6

Reconnect the Optical/Fuel temperature sensor.
Back probe the Optical/Fuel temperature sensor signal circuit at the PCM with a
DVM (J–39200) connected to ground.
Crank engine.
Is voltage at the specified value?

4v

Go to

Step 11.

Go to

Step 10.

7

Ignition “OFF”.
Disconnect PCM and check Optical/Fuel Temp. 5 volt reference circuit for
open, short to ground, or short to sensor ground circuit.
If the Optical/Fuel temperature 5 volt reference circuit is open or shorted to
ground, repair as necessary.
Was the circuit open or shorted to ground?

Go to

Step 14.

Go to

Step 9.

8

Check for open or poor sensor ground terminal conn. at PCM.
If a problem is found, repair it. Was a repair performed?

Go to

Step 14.

Go to

Step 13.

9

Check the Optical/Fuel temperature 5 volt reference circuit for a poor connec-
tion at PCM and replace terminal if necessary.
Did the terminal require replacement?

Go to

Step 14.

Go to

Step 13.

10

Ignition “OFF”.
Disconnect PCM and check Optical/Fuel temperature signal circuit for open,
short to ground, or short to sensor ground circuit.
If the Optical/Fuel temperature signal circuit is open or shorted to ground, re-
pair it. Was the Optical/Fuel temperature signal circuit open or shorted to
ground?

Go to

Step 14.

Go to 

Step 11.

11

Check the Optical/Fuel temperature signal circuit for a poor connection at the
PCM and replace terminal if necessary.
Did the terminal require replacement?

Go to Step 

14.

Go to Step 

12.

12

Replace the Crankshaft position sensor. After replacing the sensor, the PCM
must be programmed with a new TDC OFFset

 

. Refer to the Service Manual for

more information on the Crankshaft Position Sensor or reprogramming the
PCM.

 

Is the action complete?

Go to Step 

14.

13

Replace the faulty PCM. 

 

Notice:

 

 If the PCM is faulty, the new PCM must be

programmed. Is the action complete?

Go to Step 

14.

 

 

 

 

 

 

 

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