Hummer H1 (2002+). Manual - part 255

____________________________________________________________

 Accessories  13-13

®

05745159

CARGO BED-MOUNTED SPARE TIRE CARRIER 
REPLACEMENT

WARNING:  Always support the tire and wheel assem-
bly when removing the lug nuts. The tire and wheel as-
sembly weighs approximately 160 lbs (72 kgs) and may
cause personal injury if it is not supported properly.

NOTE: Cargo bed-mounted spare tire carrier may be located
either directly behind the cab or at the left wheelhouse on two
door models. On four door models, spare tire carrier will be lo-
cated at the left wheelhouse.

Removal

NOTE: Perform steps 1 and 2 on vehicles with frame assem-
bly stowed in down position.

1.

Disconnect lock pins and raise frame assembly to upright 
position (Figure 13-29).

Figure 13-29:   Cargo Bed-Mounted Spare Tire 

Carrier Appearance

2.

Secure frame assembly in upright position with lock pins.

3.

Remove lug nuts securing tire to frame assembly and
remove wheel/tire assembly.

4.

Remove self-tapping screws, lockwashers, and lanyard/lock
pin assemblies from mounting brackets (Figure 13-30).

5.

Remove locknuts, bolts and frame assembly from
mounting brackets. 

6.

Remove screws securing mounting brackets to cargo floor
(Figure 13-31).

7.

Remove bolts, lockwashers, washers, and mounting
brackets from cargo floor.

 

Figure 13-30:    Frame Assembly Mounting

Figure 13-31:    Mounting Bracket Positioning

Installation

1.

Install mounting brackets on cargo floor with washers, 
lockwashers, and bolts (Figure 13-31).

2.

Secure mounting brackets to cargo floor with screws.
Tighten screws to 44 lb-ft (60 N•m).

3.

Install frame assembly on mounting brackets with bolts
and locknuts (Figure 13-30).

4.

Install lanyard/lock pin assemblies on mounting brackets
and frame assembly with lockwashers and self-tapping
screws.

5.

With carrier in the upright position, install tire on frame
assembly with three lug nuts (Figure 13-29).

NOTE: Perform steps 6 and 7 to stow frame assembly in down
position.

6.

Disconnect lock pins and lower frame assembly to down
position.

7.

Connect lock pins.

FRAME ASSEMBLY

WHEEL/TIRE ASSEMBLY

LOCK

PIN

LANYARD AND

LOCK PIN ASSEMBLY

MOUNTING

BRACKET

FRAME

ASSEMBLY

MOUNTING

BRACKET

CARGO FLOOR

13-14

Accessories

_____________________________________________________________

®

DRIVELINE PROTECTION 

Skid Plate Replacement

Removal

1.

Remove locknuts, washers, bolts, and washers securing 
skid plate to front shield (Figure 13-32).

NOTE: Go to step 3 for vehicles equipped with a winch.

2.

Remove locknuts, washers, bolts, washers, and skid plate
from front bumper.

3.

Remove locknuts, washers, bolts, washers, and winch skid
plate from winch bumper.

Figure 13-32:   Skid Plate Mounting

Installation 

NOTE: Go to step 2 for vehicles equipped with a winch.

1.

Install skid plate on front bumper with bolts, washers, and 
locknuts. Tighten locknuts to 24 lb-ft (33 N•m) 
(Figure 13-32).

2.

Install winch skid plate on winch bumper with bolts,
washers, and locknuts (Figure 13-32). Tighten locknuts to
24 lb-ft (33 N•m).

3.

Secure skid plate to front shield with bolts, washers, and
locknuts. Tighten locknuts to 24 lb-ft (33 N•m).

WINCH BUMPER

WINCH SKID PLATE

SKID PLATE

FRONT SHIELD

FRONT BUMPER

FRONT

 SHIELD

____________________________________________________________

 Accessories  13-15

®

05745159

Front Shield Replacement

Removal 

1.

Remove locknuts, washers, bolts, and spacers securing 
front shield to front crossmember and intermediate shield 
(Figure 13-33).

2.

Remove locknuts, washers, bolts, and front shield from
skid plate.

Installation 

1.

Install front shield on skid plate with bolts, washers, and 
locknuts. Do not tighten locknuts (Figure 13-33).

2.

Secure front shield to front crossmember and intermediate
shield with spacers, bolts, washers, and locknuts.

3.

Tighten locknuts securing front shield to skid plate to 24
lb-ft (33 N•m). Tighten locknuts securing front shield to
crossmember and intermediate shield to 44 lb-ft (60 N•m).

Figure 13-33:   Front Shield Mounting

SKID PLATE

FRONT SHIELD

FRONT CROSSMEMBER

INTERMEDIATE SHIELD

13-16

Accessories

_____________________________________________________________

®

Intermediate Shield Replacement

Removal 

1.

Remove six locknuts, washers, bolts, washers, and four
rubber washers securing two transmission support brack-
ets and intermediate shield to transmission mount cross-
member. Remove support brackets. Discard locknuts
(Figure 13-34).

Figure 13-34:   Intermediate Shield

2.

Remove locknut, washer, capscrew, and washer securing
left support bracket to engine mount bracket and frame
rail. Discard locknut (Figure 13-35).

3.

Remove four locknuts, washers, bolts, washers, and left
support bracket from left mounting bracket. Discard
locknuts. 

4.

Remove locknut, washer, capscrew, and washer securing
right support bracket to frame rail. Discard locknut
(Figure 13-36).

5.

Remove four locknuts, washers, bolts, washers, and right
support bracket from right mounting bracket. Discard
locknuts.

6.

Remove two locknuts, washers, bolts, washers, spacers,
and intermediate shield from front crossmember and front
shield. Discard locknuts (Figure 13-37).

Figure 13-35:    Left Support Bracket

Figure 13-36:   Right Support Bracket

INTERMEDIATE

SHIELD

TRANSMISSION

SUPPORT
BRACKET

RUBBER

WASHERS

TRANSMISSION

MOUNT

CROSSMEMBER

ENGINE

MOUNT

BRACKET

FRAME

RAIL

LEFT SUPPORT

BRACKET

LEFT MOUNTING

BRACKET

FRAME RAIL

RIGHT SUPPORT

BRACKET

RIGHT MOUNTING

BRACKET