Hummer H1 (2002+). Manual - part 213

 

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Hummer H1 (2002+). Manual - part 213

 

 

 

______________________________________________________

 

 Electrical System  12-77

 

 

®

 

05745159

14

Ignition on, mode dial set to MAX A/C. Discon-
nect the high pressure cutout switch on the com-
pressor. Using a DVOM set to measure voltage, 
check for voltage on the tan wire(CKT198). Is 
voltage present?

12v

Go to step 15.

Repair open, 

bad connection, 

or short in 

CKT198 

between tem-

perature cutout 

switch and high 

pressure cutout 

switch.

15

Using a DVOM set to measure resistance, check 
continuity across the two pins on the high pres-
sure cutout switch. Is resistance below specifica-
tion?

<.2

 

 

Go to step 16.

Replace the 

high pressure 

cutout switch.

16

Ambient temperature above 45°. Disconnect the 
ambient temperature switch. Using a DVOM set 
to measure resistance, measure continuity across 
the ambient temperature switch terminals. Is 
resistance below specification?

<.2

 

 

Go to step 17.

Replace ambi-

ent temperature 

switch.

17

Disconnect low pressure cutout switch. Using a 
DVOM set to measure resistance, measure conti-
nuity across the low pressure cutout switch. Is 
resistance below specification?

<.2

 

 

Repair open, 

bad connection 

or short in 

CKT439 

between high 

pressure cutoff 

switch and 

PCM.

Replace the low 

pressure cutout 

switch.

 

 HVAC Temperature Door Inoperative 

 

Step

Action

Value(s)

Yes

No

 

1

With the ignition switch in the run position, oper-
ate temperature control dial and observe the 
motor. Does door move?

Condition is 
intermittent.

Go to step 2.

2

Remove the temperature blend door motor from 
the side of the HVAC case. With the ignition 
switch in the run position, operate the temperature 
control dial and observe the motor. Is the motor 
turning?

Mechanical 

problem in the 

HVAC case.

Go to step 4.

3

Disconnect electrical connector from the temper-
ature blend door motor. Using a DVOM set to 
measure voltage, and using J–35616-92 test 
adapters, probe the GN wire (CKT 399) with the 
positive lead and the BK wire (CKT 58) with the 
negative lead. Turn the ignition switch to the run 
position. Is voltage present?

12v

Go to step 6.

Go to step 4.

 

 HVAC Compressor Inoperative (Continued)

 

Step

Action

Value(s)

Yes

No

4-1-00

 

12-78

Electrical System

 

_______________________________________________________

 

 

®

 

4

With ignition on, using a DVOM set to measure 
voltage and using J–35616-92 test adapters probe 
the GN wire (CKT 399) with the positive lead. 
Place the negative lead on a known good ground. 
Is voltage present?

12v

Go to step 5.

Repair open or 

short to ground 

between tem-

perature blend 

door motor and 

fuse 7C.

5

With the ignition off, and using a DVOM set to 
measure ohms, check for resistance between the 
BK wire (CKT 58) of the temperature blend door, 
and a good ground. Does resistance exceed speci-
fications?

<.2

 

 

Locate open or 

bad connection 

between tem-

perature blend 

door motor and 

G4.

Go to step 6.

6

Using a DVOM set to read volts, the ignition 
switch on the run position, and using J–35616-92 
test adapters, probe the blue wire (CKT 402) with 
the positive lead, and the BK wire (CKT 58) with 
the negative lead. Rotate temperature control dial 
on the HVAC control head from cold to hot and 
back. Is voltage present at the cold setting and 0v 
on the hot setting?

Cold = 12v

Hot = 0v

Cold = 12v

Replace the 

temperature 

blend door 

motor.

Go to step 7.

7

Disconnect the 8 wire connector at the HVAC 
control head. Using a DVOM set to measure 
ohms, check resistance between pin F (CKT 402) 
of the 8 wire connector and the blue wire (CKT 
402) of the temperature blend door connector. 
Does resistance exceed specifications?

62K

 

 

Go to step 9.

Go to step 8.

Check for open or bad connection between the 
HVAC control head 8 wire connection and the 
temperature blend door motor connection. Check 
for loose terminals at the control head. Was a bad 
connection found?

Repair or 

replace harness 

as necessary.

Go to step 9.

9

Using a DVOM set to measure voltage, probe pin 
E (CKT 399) of the 8 wire connector on the 
HVAC control head with the positive lead, and 
pin B (CKT 58) of the three wire HVAC control 
head connector with the negative lead. With igni-
tion on, is voltage present?

12v

Replace faulty 
HVAC control 

head.

Go to step 10.

10

Using a DVOM set to measure voltage, probe pin 
E (CKT 399) of the HVAC control head eight 
wire connector with the positive lead. Attach the 
negative lead to a known good ground. With the 
ignition switch in the run position, is voltage 
present?

12v

Go to step 11.

Locate short or 

open between 

the HVAC con-

trol head and 

fuse 7C.

 

 HVAC Temperature Door Inoperative (Continued)

 

Step

Action

Value(s)

Yes

No

4-1-00 

 

______________________________________________________

 

 Electrical System  12-79

 

 

®

 

05745159

11

Using a DVOM set to measure ohms, check resis-
tance between pin B (CKT 58) of the HVAC con-
trol head connector and a good ground. Does 
resistance exceed specifications?

<.2

 

 

Replace faulty 
HVAC control 

head.

Locate and 

repair open or 

poor connec-

tion in the 

ground circuit 

between pin B 

and G4.

 

 HVAC Temperature Door Inoperative (Continued)

 

Step

Action

Value(s)

Yes

No

4-1-00

 

12-80

Electrical System

 

_______________________________________________________

 

 

®

 

Figure 12-94:   HVAC Blower Schematic

30A FUSE
BUILT IN
HARNESS
FUSE

TO ALTERNATOR
BATTERY TERMINAL

FUSE 7C
30A
INTERIOR
FUSE BOX

HOT IN RUN
AND START

M

BLOWER

RESISTOR

755 DB

751 OR

752 GY

8 PIN

A

B

C

D

HVAC
CONTROL
HEAD

754 YL

364 RD

C36-A

G4

BLOWER
RELAY

BLOWER
MOTOR

86

87

87A

85

30

371 PP

G1

C36-B

757 LB

399 DG

C6-G1

E

58 BK

9-S12-060

59 BK

LOW

BLOWER

MED 1

BLOWER

MED 2

BLOWER

HIGH

BLOWER

IGN

FEED

C37

C6

L6

K7

B1

L8

A

D

B

C

 

4-1-00 

 

 

 

 

 

 

 

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