Hummer H1 (1992-1998). Manual - part 60

Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS (Cont’d)

I

MATERIAL BLOCK

STOCK SIZE

DESCRIPTION

SPECIFICATION

0.750-in. INSIDE DIA.,

HOSE, NON-METALLIC

N/A

1.00-in. OUTSIDE DIA.

THERMOSTAT BYPASS HOSE

HOSE

CUT LENGTH

MANUFACTURED

PART NUMBER

(INCHES)

FROM NSN

I

23500084

5

4720-00-845-9211

I

Figure C-4. Thermostat Bypass Hose.

INSTRUCTIONS:

Cut hose to length shown.

MATERIAL BLOCK

STOCK SIZE

DESCRIPTION

SPECIFICATION

0.25-in. INSIDE DIA.,

HOSE, NON-METALLIC

GM-6463-M

0.50-in. OUTSIDE DIA.

FUEL DRAIN BACK HOSE

HOSE

CUT I.ENGTH

MANUFACTURED

PART NUMBER

(INCHES)

FROM NSN

9439363

7

4720-01-163-7833

Figure C-5. Fuel Drain Back Hose.

INSTRUCTIONS

Cut hose to length shown.

C-3/(C-4 blank) 

APPENDIX D

MANDATORY REPLACEMENT PARTS

Section I. INTRODUCTION

D-1. SCOPE

This appendix lists mandatory replacement parts you will need to maintain the 6.2L and 6.5L diesel engines.

D-2. EXPLANATION OF COLUMNS

a. Column (1) - Item Number. 

This number is assigned to each entry in the listing and is referenced

in the “Initial Setup” of applicable tasks under the heading of “Materials/Parts”.

b. Column (2) - Nomenclature. 

Name or identification of the part.

c. Column (3) - Part Number. 

The manufacturer’s part number.

d. Column (4) - National Stock Number. 

The national stock number of the part.

Section II. MANDATORY REPLACEMENT PARTS 

(1)

(2)

(3)

(4)

ITEM

PART

NATIONAL/NATO

NO

NOMENCLATURE

NUMBER

STOCK NUMBER

1

Bearing Half, Connecting Rod

18009094

3120-01-155-3317

2

Bearing, Roller

23101

3110-01-188-7682

3

Bushing Sleeve

15093

3128-00-993-4152

4

Cap, Plastic

26961

5340-01-415-9633

5

Dust Cap, Protective

10000462

5348-00-449-6408

6

Filter, Oil

6438148

2940-00-082-6034

7

Gasket, Oil Filter Adapter Bolt

5577933

5330-01-184-6500

8

Gasket Kit, Intake Manifold

15633464

5330-01-157-0856

8.1

Gasket, Center Intake Manifold
(Turbocharged Engine)

10211661

5330-01-437-0547

9

Gasket Set, Oil Pan

OS30442A

5330-01-310-6780

10

Gasket, Adapter Plate

10108438

5330-00-830-1745

11

Gasket, Cylinder Head

10149600

5330-01-367-2308

12

Gasket, Exhaust Manifold

5574856

5330-01-194-0472

13

Gasket, Fuel Pump

10114141

5330-01-112-1533

14

Gasket, Governor Cover

27244

5330-01-234-2615

15

Gasket, Injection Pump

10137486

5330-01-150-5944

16

Gasket, Injector Nozzle

14025557

5330-01-150-1215

17

Gasket, Oil Pump Drive

14022649

5330-01-156-5147

18

Gasket, Rocker Arm Cover

91599

5330-01-372-0636

19

Gasket, Turbocharger Oil

10218787

20

Gasket, Water Crossover

10137488

5330-01-149-0874

21

Gasket, Water Outlet Thermostat

12551591

5330-01-445-5459

22

Gasket, Water Pump

10137492

5330-01-147-9808

23

Lining, Friction

4026-38368-01

2930-01-189-8643

24

Locknut

3029-01371-01

5318-01-194-0481

25

Lockwasher

11582

5310-01-213-9964

26

Lockwasher

12049

5310-00-209-2947

26.1

Lockwasher

MS35338-46

5310-00-637-9541

2 7

Overhaul Kit, Injection Pump

3 0 4 0 5

2 9 1 0 - 0 1 - 2 9 9 - 0 4 7 3

28

O-ring

5577933

5330-01-184-6500

29

O-ring, Cylinder

3018-01265-01

5330-01-192-8892

30

O-ring, Oil Filter Adapter

MS28775-236

5330-00-815-1712

31

O-ring, Oil Filter Adapter Bolt

MS28775-020

5330-00-585-7723

32

O-ring, Shaft, Front (Small)

9002-00181-48

5330-01-194-8966

33

O-ring, Shaft, Rear (Large)

9002-00741-58

5330-01-195-1500

34

Pilot, Tube

27106

2910-01-210-6938

35

Plug, Adjusting

15228

4930-00-459-6077

36

Retainer

23500076

3040-01-212-7616

37

Ring Set, Piston (Standard) (6.2L)

15537018

2815-01-163-7838

D-2          Change 1

Change 1

D-3/(D-4 blank)

Section II. MANDATORY REPLACEMENT PARTS (Cont’d)

(1)

(2)

(3)

(4)

ITEM

PART

NATIONAL/NATO

NO

NOMENCLATURE

NUMBER

STOCK NUMBER

38

Ring Set, Piston (Standard) (6.5L)

12510752

39

Ring, Retaining

121-1

5365-00-598-1428

40

Ring, Retaining

23566

5365-01-188-8962

41

Seal, Drain Plug

27609

5330-01-133-2778

42

Seal, Dust

3018-01339-01

5330-01-247-8438

43

Seal, Front Cover Oil

3860095

5330-00-110-8437

44

Seal, Rear Main Oil (6.2L)

23500139

5530-01-249-1629

45

Seal, Rear Main Oil (6.5L)

23503969

5330-01-378-8577

46

Seal, Rear Oil Pan

14022683

5330-01-150-7744

47

Seal, Valve

3835333

2805-00-752-0158

48

Seal, Valve Stem (Exhaust only)

23502552

5330-01-315-7047

49

Snapring

23500298

5365-01-234-0447

50

Spring

4088-35869-01

5360-01-190-6214

51

Spring, Helical

28397

5360-01-318-1893

52

Stud, Governor

23352

5307-01-188-9217

53

Valve Stop

26070

54

Woodruff Key

106751

5315-00-012-4548

55

Capscrew, Hex-Head, 5/16-18x1-in.

B1821BH031C100N

5306-00-226-4827

56

Capscrew, Hex-Head, 3/8-16x1-in.

B1821BH038C100N

5305-00-068-0510