Index Harley Davidson Harley Davidson Sportster models 2011. Service manual

Harley Davidson Sportster models 2011. Service manual - page 16

INSTALLATION

1. Insert new lock assembly in frame lock housing.

2. Align lock pin hole in new lock assembly with hole in the frame lock housing.

3. Drive new lock pin in position (flush with frame lock housing).

4. Install fuel tank. See 4.5 FUEL TANK: XL MODELS or

4.6 FUEL TANK: XR 1200X.
5. Verify proper operation of fork lock.

a. Turn front forks fully to the left.

b. Insert key into fork lock. Turn key 90 degrees clockwise.

c. Verify that front forks are locked and cannot be turned.

d. Turn key 90 degrees counterclockwise and remove from fork lock.

e. Verify that front forks are now free to fully turn right and left.

6. Plug in main fuse. See 6.34 MAIN FUSE.

SUBJECT PAGE NO.

3.1 FASTENER TORQUE VALUES.................................................................................................3-1

3.2 SPECIFICATIONS.....................................................................................................................3-5

3.3 ENGINE..................................................................................................................................3-10

3.4 OIL PRESSURE......................................................................................................................3-11

3.5 CRANKCASE BREATHING SYSTEM.....................................................................................3-14

3.6 TROUBLESHOOTING.............................................................................................................3-15

3.7 ENGINE LUBRICATION SYSTEM..........................................................................................3-17

3.8 HOW TO USE THIS SECTION................................................................................................3-25

3.9 TOP END SERVICE................................................................................................................3-26

3.10 BOTTOM END SERVICE......................................................................................................3-28

3.11 REMOVING ENGINE FROM CHASSIS................................................................................3-30

3.12 INSTALLING ENGINE IN CHASSIS......................................................................................3-39

3.13 PRECISION COOLING SYSTEM: XR 1200X.......................................................................3-44

3.14 TOP END OVERHAUL: DISASSEMBLY...............................................................................3-50

3.15 CYLINDER HEAD..................................................................................................................3-57

3.16 CYLINDER AND PISTON......................................................................................................3-69

3.17 TOP END OVERHAUL: ASSEMBLY.....................................................................................3-77

3.18 BOTTOM END OVERHAUL: DISASSEMBLY.......................................................................3-84

3.19 GEARCASE...........................................................................................................................3-89

3.20 CRANKCASE.........................................................................................................................3-93

3.21 OIL PUMP: XL MODELS.....................................................................................................3-100

3.22 OIL PUMP: XR 1200X.........................................................................................................3-103

3.23 BOTTOM END OVERHAUL: ASSEMBLY...........................................................................3-107

3.24 OIL FILTER MOUNT............................................................................................................3-119

3.25 OIL TANK.............................................................................................................................3-120

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