Indian motorcycle 2015-2017 Scout / Scout Sixty. Service Manual - page 5

CHAPTER 3

ENGINE / COOLING / EXHAUST

AIR CLEANER SERVICE.................................................................................3.4

AIR BOX REMOVAL....................................................................................3.4

AIR BOX INSTALLATION...............................................................................3.5

ENGINE REMOVAL / INSTALL...........................................................................3.6

GENERAL INFORMATION.............................................................................3.6

SERVICE NOTES.................................................................................3.6

SPECIAL TOOLS..................................................................................3.7

SERVICE SPECIFICATIONS......................................................................3.7

ASSEMBLY VIEWS.....................................................................................3.8

ENGINE BRACKET / FASTENER COMPONENTS..................................................3.8

ENGINE MOUNTING BRACKETS / FASTENERS...................................................3.8

ENGINE REMOVAL....................................................................................3.9

PREPARATION FOR ENGINE REMOVAL..........................................................3.9

REMOVING ENGINE FROM FRAME.............................................................3.11

ENGINE INSTALLATION..............................................................................3.12

LUBRICATION / COOLING.............................................................................3. IS

GENERAL INFORMATION............................................................................3.15

SERVICE NOTES................................................................................3.15

TROUBLESHOOTING............................................................................3.15

SPECIAL TOOLS.................................................................................3.15

SERVICE SPECIFICATIONS........................................................................3.16

ASSEMBLY VIEWS....................................................................................3.18

COOLING SYSTEM COMPONENTS.............................................................3.18

COOLANT FLOW DIAGRAM....................................................................3.19

WATER PUMP COMPONENTS...................................................................3.20

LUBRICATION SYSTEM ASSEMBLY VIEW.......................................................3.21

OIL FLOW DIAGRAM............................................................................3.24

OIL PRESSURE INSPECTION..........................................................................3.25

OIL PRESSURE..................................................................................3.25

OIL PUMP SERVICE..................................................................................3.26

SCAVENGE OIL PUMP REMOVAL...............................................................3.26

SCAVENGE OIL PUMP INSTALLATION..........................................................3.27

PRESSURE OIL PUMP REMOVAL.................................................................3.27

PRESSURE OIL PUMP INSTALLATION............................................................3.28

OIL COOLER SERVICE...............................................................................3.30

OIL COOLER REMOVAL.........................................................................3.30

OIL COOLER INSPECTION......................................................................3.30

OIL COOLER INSTALLATION....................................................................3.30

COOLING SYSTEM SERVICE.........................................................................3.31

COOLANT STRENGTH / TYPE...................................................................3.31

COOLING SYSTEM PRESSURE TEST.............................................................3.32

COOLING SYSTEM PRESSURE CAP TEST........................................................3.32

COOLANT DRAIN / FILL..............................................................................3.33

COOLANT FILL / BLEEDING.........................................................................3.34

RADIATOR REMOVAL / INSTALLATION..............................................................3.35

WATER PUMP........................................................................................3.36

THERMOSTAT........................................................................................3.39

COOLANT TEMPERATURE SENSOR..................................................................3.40

TROUBLESHOOTING.................................................................................3.41

CYLINDER HEAD / VALVES.................................................................................3.41

GENERAL INFORMATION.................................................................................3.41

SERVICE NOTES.....................................................................................3.41

SPECIAL TOOLS......................................................................................3.42

SERVICE SPECIFICATIONS..........................................................................3.42

ASSEMBLY VIEWS.........................................................................................3.44

CAM CHAINS COMPONENTS........................................................................3.44

CYLINDER HEAD / CAMSHAFTS COMPONENTS.....................................................3.45

CYLINDER HEAD COMPONENTS....................................................................3.46

CAMSHAFT TIMING MARKS..........................................................................3.47

CAM CHAIN SERVICE.....................................................................................3.49

CAM CHAIN SERVICE NOTES........................................................................3.49

CAM CHAIN GUIDE (UPPER), REMOVAL.............................................................3.49

CAM CHAIN TENSIONER REMOVAL.................................................................3.49

CAM CHAIN TENSIONER INSPECTION...............................................................3.50

CAMSHAFT SPROCKET REMOVAL...................................................................3.50

CAM DRIVE SPROCKET REMOVAL...................................................................3.51

CAM DRIVE SHAFT REMOVAL.......................................................................3.52

CAM CHAIN GUIDE (LOWER), REMOVAL............................................................3.53

CAM CHAIN REMOVAL..............................................................................3.53

CAM CHAIN INSTALLATION.........................................................................3.53

CAM DRIVE SHAFT INSTALLATION..................................................................3.54

CAM CHAIN GUIDE (LOWER), INSTALLATION.......................................................3.55

CAM DRIVE SPROCKET INSTALLATION..............................................................3.55

CAMSHAFT SPROCKET INSTALLATION / TIMING PROCEDURE......................................3.57

CAM CHAIN TENSIONER INSTALLATION........‘...................................................3.59

CAM CHAIN GUIDE (UPPER), INSTALLATION........................................................3.59

CYLINDER HEAD SERVICE................................................................................3.60

VALVE COVER REMOVAL............................................................................3.60

VALVE COVER INSTALLATION.......................................................................3.60

VALVE CLEARANCE ASSEMBLY......................................................................3.61

CAMSHAFT INSPECTION......................................................................i.....3.63

CYLINDER HEAD REMOVAL.........................................................................3.64

CYLINDER HEAD DISASSEMBLY.....................................................................3.65

CYLINDER HEAD INSPECTION.......................................................................3.67

VALVE SPRING FREE LENGTH INSPECTION..........................................................3.67

VALVE INSPECTION..................................................................................3.68

VALVE INSPECTION - QUICK REFERENCE...........................................................3.69

VALVE GUIDE REMOVAL / INSTALLATION...........................................................3.70

VALVE SEAT INSPECTION............................................................................3.70

VALVE SEAT RECONDITIONING.....................................................................3.70

CYLINDER HEAD ASSEMBLY.........................................................................3.71

CYLINDER HEAD INSTALLATION....................................................................3.72

INTAKE VALVE LASH - TAPPET SELECTION MATRIX.................................................3.74

EXHAUST VALVE LASH - TAPPET SELECTION MATRIX...............................................3.75

TROUBLESHOOTING CYLINDER HEAD AND VALVE TRAIN..........................................3.76

CYLINDER / PISTON.........................................................................................3.78

GENERAL INFORMATION.................................................................................3.78

SERVICE NOTES.....................................................................................3.78

SPECIAL TOOLS......................................................................................3.78

SERVICE SPECIFICATIONS..........................................................................3.79

ASSEMBLY VIEWS.........................................................................................3.80

CYLINDER / PISTON COMPONENTS.................................................................3.80

CYLINDER/PISTON SERVICE............................................................................3.81

PISTON RING PROFILE AND ORIENTATION..........................................................3.81

CYLINDER REMOVAL................................................................................3.82

CYLINDER INSPECTION.............................................................................3.82

CYLINDER BORE MEASUREMENT....................................................................3.82

PISTON TO CYLINDER CLEARANCE WORKSHEET...................................................3.83

CYLINDER WARPAGE MEASUREMENT...............................................................3.84

PISTON & PISTON RING REMOVAL...................................................................3.84

PISTON & PISTON RING INSPECTION................................................................3.85

PISTON PIN / PIN BORE INSPECTION................................................................3.86

PISTON RING INSTALLATION........................................................................3.87

PISTON INSTALLATION..............................................................................3.87

CYLINDER INSTALLATION...........................................................................3.88

CYLINDER / PISTON TROUBLESHOOTING...........................................................3.89

EXHAUST.....................................................................................................3.91

ASSEMBLY VIEWS.........................................................................................3.91

EXHAUST SYSTEM COMPONENTS...................................................................3.91

EXHAUST SERVICE .......................................................................................3.92

MUFFLER REMOVAL.................................................................................3.92

MUFFLER INSTALLATION............................................................................3.93

HEAD PIPE REMOVAL................................................................................3.94

HEAD PIPE INSTALLATION...........................................................................3.95

Content .. 3 4 5 6 ..