Great Wall Sailor (2006 year). Service Manual - part 25

B0-7

Change of Glass

   (Dr SF)

1.

Tear down the glass bracket with screwdriver or similar

tool;

2.

Coat the black glue on the inside of glass bracket liner;

3.

Tap the glass bracket with rubber hammer to encase it in.

(SL SK SY SJ)

1.

Tear down the bolts on gear plate with pliers or similar

tool;

2.

Tear down the bolts of glass bracket of car door to take

out the glass.

Vehicle Body 

 Front Car Door

170mm

Dr. SF

SL. SK. SY. SJ

9.

Tear down t the lower rear glass guide track:

Tear down the bolts and guide track.

10. Tear down the lower front glass guide track;

Tear down the bolts and guide track.

11. Tear down the glass elevator:

(a)

Tear down the two fixing bolts of small sliding track;

(b)

Tear down the fixing bolts of three elevators (manually

operated)

Tear down the fixing bolts of four elevators. (electric)

(c)

Tear down the elevator through the auxiliary hole.

12. Tear down the lock ring inside the vehicle;

Disconnect the control lever to tear down the lock ring inside

the vehicle.

13. Tear down the door lock and outdoor handle with lock

barrel;

(a)

Disconnect the control lever from the outdoor handle

with lock barrel.

(b)

Tear down the 3 bolts and door lock.

(c)

Tear down the two bolts and outdoor handle with lock

barrel.

(d) Tear down the spring snapping ring and lock barrel.

B0-8

Assembly of Front Door

1.

Coat the MP lubricant on the parts before mounting.

(a)

Coat the MP lubricant on the sliding face and the gear of

glass elevator.

Notice: Do not plaster the MP lubricant on the spring of

glass elevator.

(b)

Plaster the MP lubricant on the sliding face of door lock.

2.

Mount the outdoor handle with lock barrel and the door

lock;

(a)

Mount the lock barrel on the outdoor handle with spring

snapping ring;

(b)

Use two bolts to mount the outdoor handle and the lock

barrel;

(c)

Mount the door lock with three screws;

(d)

Connect the outdoor handle to the control lever.

3.

Mount the lock ring inside vehicle

Mount the lock ring inside of vehicle and connect the control

lever.

4.

Mount the lower rear glass guide track,

5.

Mount the lower front glass guide track;

6.

Mount the glass elevator:

(a)

Put in the elevator through the auxiliary hole;

(b)

Mount on the three fixing bolts of elevator. (manually

operated)

Mount on the four fixing bolts of elevator (electric)

(c)

Mount the small sliding track, and screw up the bolts of

small sliding track temporarily.

7.

Mount the glass groove on car door;

8.

Mount the car door and window glass;

Put the glass in the car door cavity, and then use two bolts to

fix the glass on the elevator.

Vehicle Body

 Front Door

B0-9

manual indoor plate

Electric indoor plate (Type A)

ten clips

12 clips

Vehicle Body

 Front Door

12. Mount the interior trim panel of car door:

Dr)

(a)

Connect the handle to the control lever first, then pull it

out from the indoor handle hole.

(b)

Fix the clip by tapping to encase the interior trim plate of

car door in the corresponding hole of car door interior

panel.

(c)

Use one screw to mount the inner clip.

Dr SF)

(a)

Connect the handle to the control lever first, and then pull

it out from the indoor handle hole.

(b)

Fix the clip by tapping to encase the interior trim panel in

the corresponding hole of car door interior panel

(c)

Mount the inner clip with one screw; and

(d)

Mount the electric switch and panel.

SL SK SY SJ)

(a)

Connect the handle with the control lever first, then pull

out it from the indoor panel handle.

(b)

Connect the plugging elements.

(c)

Fix the clip by light tapping to encase the interior trim panel

of car door in the corresponding holes on indoor panel.

(d)

Mount the inner clip with two bolts;

(e)

Mount the four screws to fasten the interior trim panel of

car door, and cover the nuts.

(f)

Mount the electric elevator switch.

13. Mount the indoor handle:

(a)

Push the indoor handle into the car door paneling and

make it slide backward.

(b)

Screw on the screws;

14. Mount the elevator handle (Dr)

Mount the paneling and elevator handle with spring snapping

ring under the condition the car doors and windows are closed

completely as shown in drawing.

12 clips

9.

Adjust the car door and window glass;

Adjust the balance arm upwardly or downwardly until the

dimensions of A and B shown in drawing are equal, and then

fix the balance arm.

10. Mount the outer

Encase the claw of clip into the paneling seam and press the

outer on the paneling.

11. Mount the rear vision mirror

inner panel of electric door (type B)

four sets of bolt and nut

front

B0-10

Rear Door (

)

Element Figure

glass

glass channel

Outer auchi

glass bracket and glass gasket

door limiting

device

door hinge

electric switch

interior trim panel

of electric door

(Dr)

interior trim panel

of electric door

manual interior

trim panel

sleeve

snapping ring

elevator handle

door lamp

inner clip

lower rear glass

guide track

small sliding track

door lock assembly

lock clip

outdoor handle

lower dust
strip

indoor handle

(Dr)

lock ring

Dr SL SK SY

Vehicle Body

 Rear Door

(SL,SY,SK)

B0-11

Vehicle Body

 Rear Door

Rear Door (

)

Element Figure

glass

glass channel

Outer auchi

glass bracket and

glass gasket

door limiting
device

door hinge

electric switch

door lamp

inner clip

lower rear glass
guide track

small

sliding

track

door lock assemblyn

lock clip

outdoor handle

upper glass guide track

indoor handle

lock ring

quarter window glass

sliding

channel

SF

B0-12

Vehicle Body

 Rear Door

Rear door(

)

Element figure

glass

glass channel

outer auchi

door limiting device

door hinge

electric switch

inner clip

door lock assembly

lock clip

outdoor handle

lock ring

quarter

window glass

screw cap

glass supporter

indoor handle

SJ

B0-13

Adjustment of Rear Door

  (Dr SL SK SF SY SJ)

1.

Adjust the door along the front-back and vertical direction;

(upper side)

Screw off the hinge nuts on the body side for the adjustment.

(lower side)

Screw off the hinge nuts on the side body for the adjustment.

2.

Adjust the door along the left-right and vertical direction.

3.

adjust the door lock clip

(a)

Screw off the mounting bolts of lock clip and tap the lock

clip with hammer to adjust its position.

(b)

Screw on the fixing nuts of lock clip.

Disassembly of Rear Door

1.

Tear down the elevator handle (Dr)

Pull out the spring snapping ring with dishcloth and tear down

the elevator handle and sleeve.

2.

Tear down the indoor handle;

(a)

Take spart the screw and slide the handle forwardly.

(b)

Take down the handle from the controlrod

Vehicle Body

 Rear Door

B0-14

3.

Tear down the door interior trim panel

Dr manually operated)

(a)

Tear down the inner clip bolts and inner clip;

(b)

Tear down the door lamp bolts and the door lamp;

(c)

Insert the screwdriver into the seams between fixed

clipes and the door interior trim panel.

Notice: before using the screwdriver, its head must be

wrapped with adhesive strap,

(d)

Tear down the door interior trim panel.

(Dr electric)

(a)

Tear down the inner clip bolts and inner clip;

(b)

Tear down the door lamp bolts and the door lamp;

(c)

Tear down the electric switch and its panel; and

(d)

Insert the screwdriver into the seam between the fixed

clip and the door interior trim panel to loose the interior

trim panel.

(f)

Tear down the door interior trim panel.

SL SK SY)

(a)

Tear down the inner clip bolts and inner clip;

(b)

Tear down the electric switch and its panel;

(c)

Tear down the screw cap and screw of door interior trim

panel;

(d)

Insert the screwdriver into the seam between the fixed

clipes and door interior trim panel to loose the panel.

Notice: the head of screwdriver must be wrapped with

adhesive strap when using the screwdriver.

(e)

Tear down the door interior trim panel.

SF)

(a)

Tear down the inner clip bolts and the inner clip;

(b)

Tear down the door lamp bolts and the door lamp;

(c)

Tear down the electric switch and panel;

(d)

Insert the screwdriver into the seam between the fixed

clipes and door interior trim panel to loose the panel;

(e)

Tear down the door interior trim panel

SJ)

(a)

Tear down the inner clip bolts and the inner clip;

(b)

Tear down the electric switch and panel;

(c)

Tear down the screw caps and screws of door interior trim

panel;

(d)

Insert the screwdriver into seam between fixed clipes and

door interior trim panel to loosen the panel.

Notice: the screwdriver head must be wrapped with

adhesive strap before using the screwdriver.

(e)

Tear down the door interior trim panel.

Vehicle Body

 Rear Door

manually operated indoor plate (Dr)

 electric indoor plate (Dr)

electric indoor plate(SL. SK. SL)

electric indoor plate(SF)

electric indoor plate(SJ)

ten clipes

ten clipes

eight clipes

sevenclips

sixclips

B0-15

Vehicle Body

 Rear Door

SF

SJ

4.

Tear down the outer auchi

Prize the clipes alongside the edge of paneling to tear down the

outer

5.

Tear down the door window glass;(Dr SF SL SK SY SJ)

Tear down the fixing bolts of two glass channels

(a)

Pull the glass up to take it down.

(b)

Pull the glass downwardly to take it down after disassem-

bling the tail door lower baffle and lower dust strip (Dr)

6.

Tear down the upper glass guide track (SF)

Tear down the bolts and guide track.

7.

Tear down the lower rear glass guide track (Dr SF);

Tear down the bolts and guide track.

8.

Tear down the quarter window glass (SF SJ)

9.

Tear down the door glass channel

10. Tear down the glass elevator(Dr SF SL SK SY)

(a)

Tear down the two fixing bolts of small sliding track.

(b)

Tear down the fixing bolts of three elevators (manually

operated)

(c)

Disassemble the elevator through auxiliary hole.

B0-16

(SJ)

(a)

Tear down the four fixing bolts of elevator bracket;

(b)

Tear down fixing bolts of three elevators;

(c)

Disassemble the elevator through the auxiliary hole.

Vehicle Body

 Rear Door

11. Tear down the lock ring inside the vehicle;

Disconnect the connecting bar to tear down the lock ring inside

vehicle body.

12. Tear down door lock and the outdoor handle with lock

barrel:

(a)

Disconnect the outdoor with lock barrel from the con-

necting bar.

(b)

Tear down three screws and door lock.

(c)

Tear down the two bolts and the outdoor handle with lock

barrel.

(d)

Tear down the spring snapping ring and lock barrel.

Change of Glass

(Dr SF)

1.

Tear down the glass bracket with screwdriver or similar

tool.

2.

Coat the black glue on the inner side of glass bracket

liner.

3.

Tap the glass bracket with rubber hammer to encase it.

Tear down the bolts on gear panel with the pliers or similar

tool.

4.

Tear down the bolts of door window glass bracket to take the

glass out.

SJ

a

Dr

a:35mm

b

b:80mm(manual)

  65mm(electric)

SF

B0-17

Assembly of rear door

1.

Coat the MP lubricant on the parts before mounting

(a)

Coat  the MP lubricant on the sliding face and gear of

glass elevator;

Notice: Do not coat the MP lubricant on the spring of

glass elevator.

(b)

Coat the MP lubricant on the sliding face of door lock.

Vehicle Body

 Rear Door

2.

Mount the outdoor handle with lock barrel and door lock:

(a)

Mount the lock barrel on the outdoor handle with spring

snapping ring.

(b)

Mount the outdoor handle and the lock barrel with two

bolts;

(c)

Mount the lock door with three screws; and

(d)

Connect the connecting bar to the outdoor handle.

3.

Mount the inside lock ring

Mount the inside lock ring and connect the connecting bar.

4. Mount the glass elevator:

(a)

Put in the elevator through the auxiliary hole;

(b)

Mount three fixing bolts of elevator (for manually-

operated elevator);

Mount four fixing bolts of elevator (for electric elevator)

(c)

Mount the small sliding track and tighten the fixing bolts

temporarily;

(SJ)

(a)

Put in the elevator through the auxiliary hole;

(b)

Mount three fixing bolts of elevator;

(c)

Mount four fixing bolts of elevator bracket.

SJ

SJ

B0-18

10. Adjust the door window glass

Vehicle Body

 Rear Door

Adjust the balance arm upwardly or downwardly until the

dimensions A and B shown in the drawing are equal, and then

fix the balance arm.

11. Mount the outerauchi

8.

Mount lower rear glass guide track (Dr SF)

Mount the bolts and guide track.

9.

Mount the door window glass;

(Dr SF SL SK SY SJ)

Put the glass in the door cavity and then fix the glass on the

glass elevator with two bolts.

Mount on the tailgate baffle and lower dust strip (Dr)

5.

Mount the door glass channel;

6.

Mount on the quarter window glass (SF SJ)

7.

Mount the upper glass guide track (SF)

Mount the bolts and guide track.

12. Mount the door interior trim panel;

13. Mount the indoor handle:

(a) Push the indoor handle in the door paneling and slide it

backwardly.

(b)

Tighten the screws.

A

B

A=B

SF

SJ

B0-19

14. Mount the elevator handle (Dr)

Mount the paneling and elevator handle with spring snapping

ring as shown in the drawing under the condition that the all

of doors and windows of vehicle are closed.

Vehicle Body

 Rear Door

forward

30

B0-20

Vehicle Body

 Adhesive Strip On Body Collision Avoidance

Adhesive strip of body collision avoidance

Notices on storing the adhesive strip of body collision avoidance:

1.

The adhesive strip should be stored in the cool shadow place where can avoid the direct lighting of sun,

the high temperature and the dust.

2.

As the adhesive strip is the PVC product, do not make it touch the paint thinner, other solvents and the

boiling water.

3.

The limit storage period of adhesive strip is 9 months.

Element figure

exterior adhesive

strip at front door

exterior adhesive

strip at rear column

exterior adhesive

strip on wing panel

exterior adhesive

strip at tailgate

exterior adhesive

strip at rear body

B0-21

Disassembly of adhesive strip of body

collision avoidance

1.

Tear down the ends of adhesive strip;

Loosen the ends of adhesive strip for 31 mm with the scraper.

2.

Tear down the adhesive strip and clear away the adhe-

sive agent;

(a)

Cut down the adhesive agent with knife and pull down the

adhesive strip;

(b)

Clear away the adhesive agent with knife or abrasive

paper.

Remark: Do not reuse the adhesive strip that is disassembled.

Mount of adhesive strip of body collision

avoidance

1.

Clean the mounting face of adhesive strip;

Scrape the feculence with cleaning materials.

2.

Heat the adhesive strip;

Heat the new adhesive strip with heating lamp to the 30

60
.

Notice: do not overheat the adhesive strip and the

temperature should not higher than 80

.

3.

Pull out the separation paper from the adhesive strip

surface;

Remark: notice should be taken not to let the feculence and

dust enter into when separating the separation paper.

4.

Mount the adhesive strip along with the body pinching line.

Mount the adhesive strip along with the body pinching line as

shown in the drawing.

Remark: the convex and concave line of the adhesive strip

should be in consistent with the body pinching line.

Notice:

1.

Heat the body and adhesive strip to the moderate

temperature;

2.

Press the adhesive strip with thumb and exert

moderate pressure so as to ensure the mount is

fastening.

3.

Do not wash the vehicle within 24 hours once the

mount is finished.

Vehicle Body

 Adhesive Strip On Body Collision Avoidance

B0-22

Vehicle Body

 Adhesive Strip On Body Collision Avoidance

Adhesive strip of body collision avoidance (

)

Element mounting position

B: 7 mm

C: 3 mm

D:10 mm

E: 4 mm

B: 7 mm

C: 3 mm

D:10 mm

E: 4 mm

B: 7 mm

C: 3 mm

D:10 mm

E: 4 mm

B

C

D

E

B

C

D

E

B

C

D

E

SL small double-row model

SLbig double-row model

SY