Great Wall Pegasus (2006 year). Service Manual - part 22

 

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Great Wall Pegasus (2006 year). Service Manual - part 22

 

 

BE-64

Inspection on Common Trouble

k

v

k

k

v

ON

OFF

blue screen

black screen

(a)

Main engine cannot be opened

Ther is no action when pressing

the 

owerkey repeatedly

Check whether the voltage of

ACC and storage cell reaches

12 V

Check the fuse in power wire

or the power supply of the

entire vehicle

Failure of main

engine

(b)

No voice or image when broadcasting

NO CDCdisplayed on

screen

Re-open the device

Check whether there is image

when backing up

Failure of main

engine

Be normal after

returning

Check the converter box works

normally (whether the lamp is

light or not)

Failure of converter

box

Failure of disc box

(c)

There is no image when backing up

There is no image in

video camera

Whether the screen display

is blue screen

Failure of video

camera

The backing up wire is not connected

well; reconnect it to the positive polar

of 12V of reverse gear

Body Electric System

Acoustical Equipment System

-------------------------------------------------------------------------------------------------------------------------------------------------------------

BE-65

Failure of disc box

v

k

k

ON

v

OFF

OFF

Invalid

Invalid

(d)

FM/TV failures

FM receiving effection is

not good

Whether the signal of local TV

station is weak

Pay attention to the

receiving location

Check whether the aerial

interface peels off

The receiving effection of

TV station is bad

Whether the signal of local

TV station is weak

Pay attention to the

receiving location

Check whether amplifier works

normally (the lamp is lighting )

Turn the amplifier switch to

ONposition

Search the TV station for

another time

Amplifier failure

(e)

disc box cannot be sent out

Disc box cannot be sent out

Press 

OPENkey

Move the small window

shrapnel at bottom of disc box

then it can be sent out

Body Electric System

Acoustical Equipment System

-------------------------------------------------------------------------------------------------------------------------------------------------------------

BE-66

Mount of bass speaker and VCD

(a)

bass speaker

Connect the audio output wires of bass speaker with the sockets in bass speaker correspondingly according

to the wire color (red plugging element should be plugged in red socket, yellow plugging element in white

socket, the grounding wire (black), power wire (yellow) and signal wire (blue) should be fixed at the

corresponding positions (GND

12VREM) on bass speaker tightly.

(b)

multi-disc VCD

The feed cables of VCD main device should be connected as marked, when connecting the plugging element

of wire harness of video camera (CAM) with the plugs on main device (CAM), notice should be taken on the

two arrow marks so as to prevent the plugging element damage; The audio output wire plugging elements (red

and yellow plugs) of bass speaker should be connected with the red and white sockets of mainframe (AV OUT);

the plugging elements of TV receiving input wire of amplifier should be connected with either of the plugging

elements(AV AN) of the mainframe; the plugging element (black and white ACC) of anode wire of power

supply should be connected with the red socket (ACC) of mainframe wire harness; grounding wire plugging

element (black GND) should connect with the black socket of mainframe wire harness; the plugs of audio input

wire of deci-disc data converter should be connected with the red and white socket on mainframe according

to the plugs color (the plugs (red, white CD OUT) of audio input wire of eight-disc box should be connected

with the red, white socket (CD IN) on mainframe according to the plug color, the yellow power wire plugging

element (BATT) should be connected with the yellow power wire socket (BATT) on mainframe, the electric

aerial, plugging elements of control wire of function amplifier should be connected with the electric aerial

(CTL), socket of control line of function amplifier on mainframe. After completing the connection of plugging

elements, wrap the connecting position with adhesive strap in order to prevent those plugging elements from

peeling off, the plugging element of feed cable of TV receiving aerial can connect with any two of the four

holes on amplifier, meanwhile, turn on the switch (with a red indicating lamp) of amplifier when watching the

TV play. When mounting the VCD mainframe, push the wire harness innermost as can as possible so that there

is spacious room for mainframe, then push in the mainframe, notice should be taken not to damage the wire

harness. Fasten the mainframe to the degree that it cannot be pull out by hand after assembling, if it cannot be

clamped tightly, prize out the two clips on the inner sleeve, then fasten the mainframe, and mount on the

external decoration frame finally. When disassembling the mainframe, tear down the external decoration

frame first, then insert the special key into the open grooves at two sides to pull out the mainframe.

Body Electric System

Acoustical Equipment System

-------------------------------------------------------------------------------------------------------------------------------------------------------------

BE-67

Connecting Sketch of VCD System

SY SJ

Bl

B

R

Y

ACC

BATT

Gr/B

Gr

V/B

V

W/B

W

G/B

G

Y

video

R

right sound

track
W

left sound

track

VCD output

WCD/AUDIOOUT/L

RCD/AUDIOOUT/R

ACC

RADIO  ANTENNA  IN

Notice:

1. The aerial control should be

highly effective;

2. The control of function amplifier

should be highly effective;

3. The disc device should be

earthed fixedly

grounding

right front

right rear

left front

left rear

screen

connecting wire of disc box

grounding wire

disc box

Y video input

RAV audio input

R

RAV audio input

L

TV aerial input

camera input

radar input

RCD audio input

R

L

YD function amplifier control

BL aerial control

W audio output

R

L

RCD audio input

R  audio output

back up signal

Body Electric System

Acoustical Equipment System

-------------------------------------------------------------------------------------------------------------------------------------------------------------

BE-68

Body Electric System

Wire Harness Distribution

Housing wire harness

1

back-up lamp switch

2

starter

3

starter

4

oil pressure sensor

5

grounding wire

6

grounding wire

7

connected to protective box II

8

protective box II

9

connected to protective box II

10 starter

11 air-conditioner compressor12water temperature sensor

13 washer motor

14 right headlamp

15 right lever-shaped lamp

16 electric horn

17 generator

18 left headlamp

19 left lever-shaped lamp

20 front turn lamp of left side

21 connected to protective box I

1

2

P

4

5

6

7

8

V

10

11

12

13

14

NR

16

17

18

19

20

21

Wire harness distribution

a ê

-------------------------------------------------------------------------------------------------------------------------------------------------------------

BE-69

SL SK SY SJ

1

connected to cab wire harness

2

connected to cab wire harness

3

odometer sensor

4

back-up lamp switch

5

turn lamp on right side

6

grounding wire

7

brush motor

8

protective box II

9

wire connecting with accumulator anode

10 wire connecting with accumulator anode

11 electromagnetic fan

12 washer motor

13 right fog lamp

14 right turn lamp

15 right headlamp

16 right small lamp

17 horn electric horn

18 left turn lamp

19 left small lamp

20 left headlamp

21 left fog lamp

22 pressure switch of air-conditioner

23 generator

24 generator

25 grounding wire

26 turn lamp on left side

27 brake liquid level sensor

28 connected to cab wire harness

29 connected to cab wire harness

30 connected to cab wire harness

31 flasher relay

1

O

3

4

5

6

7

8

9

10

11

12

13

14

15 16 17

18

19

20 21

22

23

24 25

26

27

28

29

30 31

Housing wire harness (continued)

Body Electric System

Wire Harness Distribution

-------------------------------------------------------------------------------------------------------------------------------------------------------------

BE-70

SF

1

2

P

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22
23 2425

26

27 28

2930 31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53 54

5556

57

58

59

Housing wire harness (continued)

60

61

1

left door lamp switch

2

defrost switch at tail door

3

window regulator at tail door

4

parking brake switch

5

ignition lock

6

combined switch

7

instrument

8

combined switch shell

9

grounding wire

10 amplifying plate of air-conditioner

11 heat-sensitive resistance

12 control panel of air-conditioner

13 A/C Switch

14 glove-box lamp switch

15 glove-box lamp

16 speed-adjusting resistance

17 blower

18 indoor temperature sensor

19 right front loudspeaker

20 brush motor

21 turn lamp on right side

22 electric fan relay

23 maxi-fuse

24 joint of wire harness at right front door

25 right front door lamp switch

26 right electric back-up mirror

27 grounding wire

28 rear sound box wire

29 ashtray lamp

30 CD Device wire

31 cigarette lighter A

32 cigarette lighter B

33 dual flasher switch

34 fog lamp switch

35 temperature indicator

36 stop lamp switch

37 brake liquid level sensor

38 control case of central control lock

39 left front loudspeaker

40 automatic aerial

41 turn lamp on left side

42 generator

43 left front conner lamp

44 left front lever-shaped lamp

45 front fog lamp

46 left headlamp

47 temperature control switch

48 connected to wire of 220

49 spraying motor A

50 spraying motor B

51 right front conner lamp

52 right headlamp

53 horn A

54 horn B

55 right front lever-shaped lamp

56 right front fog lamp

57 electric fan

58 outdoor temperature sensor

59 connected to chassis wire harness

anright central wire harness

60 connected to left central wire harness

61 connected to engine wire harness

Body Electric System

Wire Harness Distribution

-------------------------------------------------------------------------------------------------------------------------------------------------------------

BE-71

Cab wire harness

a ê

1

right front turn lamp

2

outdoor temperature sensor

3

right lever-shaped lamp

4

front fog lamp

5

horn

6

accumulator wire of 220V

7

electromagnetic fan

8

temperature control switch

9

protective box II

10 turn signal lamp on right side

11 brush motor

12 plug of engine wire harness

13 wire harness at right rear door

14 plug of frame wire harness

15 door lamp switch

16 wire harness at right front door

17 door lamp

18 right external electric rear vision mirror

19 protective box III

20 indoor temperature sensor

21 right loudspeaker

22 speed-adjusting resistance

23 air blower

24 grounding wire

25 A/C switch

26 controlling element

27 ashtray lamp

28 receiver wire

29 cigarette lighter

30 cigarette lighter

31 rear sound box wire

32 amplifying plate of air-conditioner

33 grounding wire

34 heat-sensitive resistance

35 dual flasher switch

36 fog lamp switch

37 temperature indicator

38 combined switch shell lamp

39 combined switch

40 ignition switch

41 combination instrument A

42 combination instrument B

43 parking brake switch

44 brake switch

45 left loudspeaker

46 control case of central control lock

47 grounding wire

48 grounding wire

49 voltage regulator

50 brake liquid level alarming device

51 protective box I

52 plug of wire harness at left rear door

53 door lamp

54 door lamp switch

55 ceiling lamp

56 lamp for reading

57 door lamp

58 door lamp switch

59 backup radar screen

60 right rear loudspeaker

61 highly-mounted stop lamp

62 left rear loudspeaker

1

2

3

4

5

6

7 8

9

10

11

12

13

14

15

16

17

18

19

20 21

22

23

24

25

26

27

28

29 30

31

32

33

34

35

36 37

38

39 40

41

42

43

44

45

46

47 48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

Body Electric System

Wire Harness Distribution

-------------------------------------------------------------------------------------------------------------------------------------------------------------

BE-72

pi=ph

1

grounding wire

2

wire harness at right front door

3

warm air motor

4

wire harness at right front door

5

control case of central control lock

6

heat-sensitive resistance

7

speed-adjusting resistance

8

connected to housing wire harness

9

connected to housing wire harness

10 A/C switch

11 air-volume switch

12 ashtray luminous lamp

13 ECU

14 receiver

15 rear loudspeaker

16 cigarette lighter

17 cigarette lighter grounding wire

18 cigarette lighter luminous lamp

19 fog lamp switch

20 dual flasher switch

21 luminous lamp on air-conditioner panel

22 combined switch

23 instrument

24 instrument

25 stop lamp switch

26 connected to roof wire harness

27 connected to housing wire harness

28 connected to housing wire harness

29 connected to housing wire harness

30 connected to wire harness at left front door

31 connected to wire harness at left front door

32 connected to wire harness at left front door

33 protective box I

34 grounding wire

35 wire harness at left front door

36 connected to wire harness at left rear door

37 parking brake switch

38 connected to wire harness at right rear door

39 right front door lamp switch

40 connected to chassis wire harness

1 2

3

4

5

6

7

8

9

10 11

12

13

14

15

1617

18 19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

Cab Wire harness (continued)

40

Body Electric System

Wire Harness Distribution

-------------------------------------------------------------------------------------------------------------------------------------------------------------

BE-73

SY SJ

1

grounding wire

2

wire harness at right front door

3

warm air motor

4

connected to wire harness at right front door

5

control case of central control lock

6

electric aerial

7

heat-sensitive resistance

8

speed-adjusting resistance

9

connected to housing wire harness

10 connected to housing wire harness

11 A/C switch

12 air-volume switch

13 ashtray luminous lamp

14 grounding wire

15 ECU

16 CD device

17 CD device

18 cigarette lighter

19 cigarette lighter grounding wire

20 cigarette lighter luminous lamp

21 combined switch

22 fog lamp switch

23 dual flasher switch

24 rear defroster switch

25 rear brush switch

26 rear washer switch

27 combination instrument

28 combination instrument

29 stop lamp switch

30 roof wire harness

31 connected to housing wire harness

32 connected to housing wire harness

33 connected to housing wire harness

34 connected to wire harness at left front door

35 connected to wire harness at left front door

36 connected to wire harness at left front door

37 protective box

38 rear defrost relay

39 connected to wire harness of rear air-conditioner

40 grounding wire

41 parking brake switch

42 connected to chassis wire harness

43 wire harness at right rear door

44 right front door lamp switch

45 right rear loudspeaker

46 rear washer motor

47 connected to wire harness at tail door

48 left front door lamp switch

49 wire harness at left rear door

50 left rear loudspeaker

51 standby power seat

1 2

3

4

5

6 7

8

9

10

111213

14

15

16

17

18 19

20

21

22

2324

25

26

27

28

29

30

31

32 33

34

35

36

37

38
39

40

41

42

43 44

45

46

47

48 49

50

51

Cab wire harness (continued)

Body Electric System

Wire Harness Distribution

-------------------------------------------------------------------------------------------------------------------------------------------------------------

BE-74

SF

8

1

connected to cab wire harness

2

left rear door lamp switch

3

door lamp at left rear door

4

electric rocker and lock-out device at left rear door

5

left rear sound box

6

controller for brush, door and window at rear door

7

connected to wire harness at tail door

8

left rear combination lamp

9

highly-mounted stop lamp

10 rear ceiling lamp

11 rear brusher motor

12 right rear combination lamp

13 right rear sound box

14 front ceiling lamp

15 lamp for reading

16 electric rocker and lock-out device at right rear door

17 right rear door lamp

18 right rear door lamp switch

19 connected to cab wire harness

20 connected to protective box I

1

2

3 4

5

6

7

9

10

11

12

13

14

15

16

17

18

19

20

Cab Wire harness (continued)

Body Electric System

Wire Harness Distribution

-------------------------------------------------------------------------------------------------------------------------------------------------------------

BE-75

Wire harness at four door

Dr

1

2

P

4

5 6

7 8

9

1011

12

13

14

15

16

17

18

19

20

21

22

23

24

25

OS

27

28

29

30

31

32

1

connected to cab wire harness

2

left external electric rear vision mirror

3

electric rocker

4

rear vision mirror switch

5

power switch

6

romote control lock switch

7

rocker switch

8

rocker switch

9

rocker switch

10 rocker switch

11 lock-out device at left front door

12 left front door lamp

13 left rear door lamp

14 connected to wire harness a left rear door

15 left rear door lamp switch

16 left rear door switch

17 electric rocker

18 lock-out device at left rear door

19 right rear door lamp

20 connected to wire harness at right rear door

21 right rear door lamp switch

22 right rear door switch

23 electric rocker

24 lock-out device at right rear door

25 right front door lamp switch

26 connected to cab wire harness

27 connected to cab wire harness

28 right external electric rear vision mirror

29 electric rocker

30 rocker switch

31 lock-out device at right front door

32 right front door lamp

Wire harness at leftfront door

Wire harness at left rear door

Wire harness at right front door

Wire harness at right rear door

Body Electric System

Wire Harness Distribution

-------------------------------------------------------------------------------------------------------------------------------------------------------------

BE-76

1

connected to cab wire harness

2

connected to cab wire harness

3

connected to cab wire harness

4

left front loudspeaker

5

left door lamp

6

electric rocker

7

rocker switch

8

rocker switch

9

rocker switch

10 rocker switch

11 left front lock-out device

12 connected to cab wire harness

13 left rear loudspeaker

14 electric rocker

15 left rear lock-out device

16 rocker switch

17 left rear door lamp switch

18 highly-mounted stop lamp

19 right rear door lamp switch

20 ceiling lamp

21 connected to cab wire harness

22 lamp for reading

23 car door display

24 temperature display

25 rocker switch

26 right rear lock-out device

27 electric rocker

28 right rear loudspeaker

29 connected to cab wire harness

30 rocker switch

31 right front lock-out device

32 electric rocker

33 right front loudspeaker

34 right door lamp

35 connected to cab wire harness

36 connected to cab wire harness

wire harness at left

rear door

wire harness at left

front door

roof wire harness

wire harness at

right rear door

wire harness at right front door

1

2

3

4

5

10

6

7

8

9

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

SL SK

Wire harness at four doors and body roof

Body Electric System

Wire Harness Distribution

-------------------------------------------------------------------------------------------------------------------------------------------------------------

BE-77

SY

Wire harness at right rear door is distributed in the same way as that at left front rear door.

1

connected to cab wire harness

2

connected to cab wire harness

3

connected to cab wire harness

4

left external electric rear vision mirror

5

left front loudspeaker

6

left door lamp

7

electric rocker

8

left front lock-out device

9

rear vision mirror switch

10 rocker switch

11 rocker switch

12 rocker switch

13 rocker switch

14 inhibitor switch

15 connected to cab wire harness

16 electric rocker

17 left rear lock-out device

18 rocker switch

19 highly-mounted stop lamp

20 rear ceiling lamp

21 front ceiling lamp

22 lamp for reading

23 car door display

24 temperature display

25 connected to cab wire harness

26 connected to cab wire harness

27 right external electric rear vision mirror

28 right front loudspeaker

29 right door lamp

30 electric rocker

31 right front lock-out device

32 rocker switch

wire harness at left front door

wire harness at left rear door

1
2

3

4

5

6

7

8

V

NM

11

12

13

14

15

16

17

18

19

20

21

23

22

25

26

27

28

29

30

31

roof wire harness

wire harness at right front door

Wire harness at four doors and body roof (continued)

24

32

Body Electric System

Wire Harness Distribution

-------------------------------------------------------------------------------------------------------------------------------------------------------------

BE-78

wire harness at left front door

Wire harness at right rear door is distributed in the same way as that at left rear door.

1

connected to cab wire harness

2

connected to cab wire harness

3

connected to cab wire harness

4

left external electric rear vision mirror

5

left front loudspeaker

6

left door lamp

7

electric rocker

8

left front lock-out device

9

rear vision mirror switch

10 rocker switch

11 connect to cab wire harness

12 electric rocker

13 left rear lock-out device

14 rocker switch

15 highly-mounted stop lamp

16 bass speaker(top SY)

17 ceiling lamp

18 grounding wire(top SY)

19 lamp for reading

20 car door display

21 temperature display

22 connected to cab wire harness

23 connected to cab wire harness

24 right external electric rear vision mirror

25 right front loudspeaker

26 right door lamp

27 electric rocker

28 right front lock-out device

29 rocker switch

1

2

3

4

5

6

7

8

9

10

11

12 13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

wire harness at right front door

roof wire harness

wire harness at left rear door

Top style SY SJ

Wire harness at four doors and body roof (continued)

28

29

Body Electric System

Wire Harness Distribution

-------------------------------------------------------------------------------------------------------------------------------------------------------------

BE-79

SF

1

connected to protective box I

2

connected to protective box I

3

rear vision mirror

4

front door-lamp switch

5

rocker switch

6

rocker at front door

Wire harness distribution at front left door, front right door, rear left door and rear right door are same with each other.

1

2

3 4

5 6

7

8

9

10

11

wire harness at front door

wire harness at rear door

Wire harness of four doors(continued)

Body Electric System

Wire Harness Distribution

7

lock-out device at front door

8

wire harness at central part

9

wire harness at central part

10 rocker at rear door

11 rocker switch

-------------------------------------------------------------------------------------------------------------------------------------------------------------

 

 

 

 

 

 

 

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