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11-61 ENGINE STARTER 1EN0298 6EN0612 snap spring clamp pinion free engine clutch rotor depth dinion snap spring clamp rotor checking ring casing tube snsp spring 6EN0611 magnetic switch terminal S terminal exciting coil wiring 6EN0616 terminal B ESSENTIALS FOR DISASSEMBLY DISASSEMBLY OF MAGNET VALVE (1) Knock down exciting coil from terminal M of the magnet valve. DISASSEMBLY OF ROTOR AND BALL (1) Do not drop the ball mounted on the end of bearing while disassemble the rotor. DISASSEMBLY OF SNAP SPRING AND CHECKING RING (1) Push and press the checking ring to the free engine clutch with a proper casing tube to separate it from the snap spring. (2) Dismantle the snap spring with a snap spring clamp first, then disassemble the checking ring and free engine clutch. CLEANING OF STARTER COMPONENTS (1) Don t clean the components in detergent. Immerging the yoke and exciting coil assembly or rotor into detergent may damage their insulation property. (2) When these components are contaminated, use a piece of cloth to clean them. (3) The driving parts may neither be immerged into detergent. Because free engine clutches have been lubricated before leaving factory, if you clean them in detergent, the lubricant inside the clutch may be washed off. (4) The driving part should be cleaned with a brush dipped with detergent, and toweled off with cloth. CHECK COMMUTATOR (1) Put the rotor on a pair of V-blocks, check its radial jumping with a dial gage. Standard value: 0.5mm Limit value: 0.1mm A B C |