Great Wall service chassis and body Manual - part 105

B0-44

Vehicle Body

 Cargo Body Baffle

Mount of Baffle

1.

Mount the baffle lock on the baffle;

Mount the baffle lock with two screws (Dr SK)

Mount the baffle lock with two nuts (SL)

2.

Connect the connecting bar with the baffle lock controller.

3.

Mount the baffle slide fastener;

(a)

Mount the baffle slide fastener and bolts.

Fastening torque

14N
m

(b)

Connect the baffle slide fastener with the baffle.

4.

Mount the baffle hinge on the baffle

5.

Mount the inner coverpannel

SL)

Mount the inner cover panel with 14 screws;

Dr SK)

Mount the inner cover panel with 12 screws.

Dismantle of baffle lock controller:

1.

Tear down the inner cover panel;

2.

Disconnect the two baffle connecting bar;

3.

Tear down the baffle lock controller

Tear down the two screws and the baffle lock controller; (Dr

SK)

Tear down the two nuts and the baffle lock controller. (SL)

Mount of baffle lock controller

Mount the baffle lock controller in the reverse order for

disassembly.

B0-45

Tailgate (

)

Element figure

Vehicle Body

 Tailgate

tailgate glass

SF

outer auchi

inner auchi

tailgate lock

glass elevator at tailgate

tailgate handle

glass bracket

glass supporter

tailgate cover panel

sealing strip at tailgate

sealing strip at tailgate

trim panel at tailgate I

lock  ring

B0-46

Vehicle Body

 Tailgate

Dismantle of tailgate

1.

Tear down the trim panel of the tailgate:

(a)

Insert the screwdriver between the fixing clipes and the

trim panel at the tailgate to loose the trim panel.

Notice: the screwdriver should be wrapped at its head

with adhesive strap before using

(b)

Tear down the trim panel at tailgate.

2.

Tear down the tailgate cover panel;

Tear down the three bolts and the tailgate cover panel.

3.

Tear down the tailgate handle and the lock ring:

(a)

Tear down the two bolts on handle.

(b)

Disconnect the controlling bar from the glass elevator

and tear down the tailgate handle.

(c)

Disconnect the controlling bar from the glass elevator to

take down the lock ring.

4.

Tear down the trim panel of tailgate I;

Tear down the six bolts and trim panel of tailgate I;

5.

Tear down the sealing strip at tailgate;

Tear down the two threaded ends and the sealing strip;

6.

Tear down the outer auchi

7.

Tear down the glass elevator at tailgate;

(a)

Tear down the tailgate glass;

(b)

Pull the glass outwardly to take it down.

8.

Tear down the tailgate lock;

Tear down the three bolts and the tailgate lock.

B0-47

Vehicle Body

 Tailgate

9.

Tear down the tailgate lock

Tear down the three screws from the tailgate to tear down the

lock

Change of Glass

1.

Tear down the glass bracket with screwdriver or with

similar tool.

2.

Coat the polyurethane glue, seize the gasket on the

glass and coat the glass glue at outside of the gasket.

3.

Encase the glass bracket by tapping it with rubber

hammer.

Tailgate Assembly of

Assembly the tailgate in the reverse order of the disassembly

approaches.

Notice: coat the lubricant on the sliding face, elevator

gear and door lock before mounting the parts.

120mm

105mm

outside