Great Wall engine 4G64S4M. Manual - part 3

 

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Great Wall engine 4G64S4M. Manual - part 3

 

 

11-6

ENGINE

SPECIFICATION

A New Tightening Method

Bolt Tightening at Plasticity Area

A new tightening method

bolt tightening at plasticity area will be used in some parts of engine. Different from

traditional tightening method, the use limit stated herein shall be followed while tightening the bolts.

This method shall be applied to the following bolts:

 (1) Cylinder head bolt

 (2) Main bearing cap bolt

 (3) Connecting rod bolt

Tightening method:

Screw the bolt till the prescribed torque is reached, then tighten another 90

100(for cylinder head bolt, 2 90

is needed). When the area is different, the method is also different. The methods stated herein shall be followed.

Fastening Location

Torque (Kg.M)

Front cover and oil pump

Oil drain plug

4.5

Oil pan

0.7

Oil suction filter bolt and nut

1.9

Oil pressure switch

1.0

Pressure relief plug

4.5

Oil suction filter bracket bolt

1.9

Front cover bolt

2.4

Plug

2.4

Flange bolt

3.7

Oil pump cover bolt

1.6

Oil pump cover screw

1.0

Piston and connecting rod assembly

Connecting rod nut

2.0

90100

Crankshaft, cylinder block, flywheel and drive board

Flywheel bolt

13.5

Rear cover board mounting bolt

1.1

Oil-seal retainer mounting bolt

1.1

Main bearing cap bolt

 2.5

90100

Sealant

Applying Location

Model to Use

Water outlet port coupling

MD970389 or the equivalent

Cooling water bypass pipe connector

MD970389 or the equivalent

Oil pressure switch

3M ATD No.8660 or the equivalent

Oil pan

MD970389 or the equivalent

Oil-seal retainer

MD970389 or the equivalent

Water temperature sensor

3M NUT LOCKING No.4171 or the equivalent

11-7

ENGINE

SPECIAL TOOLS

Tools

REF. NO.

NAME

PURPOSE

MB990767

MB990938

HANDLE

Use together with MD998776

MD990685

TORQUE WRENCH

MD998162

MD998285

MD998375

MD998713

Mounting of camshaft oil seal

MD998719

PULLEY FIXING PIN

SPECIAL TOOLS

Use MD998719 for Fastening

camshaft toothed-belt wheel

Use MD998767 for timing

toothed-belt tensioning

Disassembly and mounting of

front cover plug

SCREW-PLUG

WRENCH

CRANKSHAFT FRONT

OIL SEAL GUIDE

Use MD998375 for mounting of

crankshaft front oil seal

CRANKSHAFT FRONT

OIL SEAL ASSEMBLER

Mounting of crankshaft front

oil seal

CAMSHAFT OIL SEAL

ASSEMBLER

Use MB990767 for the fastening

of camshaft toothed-belt wheel

CRANKSHAFT PULLEY

WRENCH

11-8

Tools

REF. NO.

NAME

PURPOSE

MD998727

OIL PAN DETACHER

Disassembly of oil pan

MD998371

MD998372

MD998772

VALVE SPRING

MD998774

Mounting of valve oil seal

MD998776

MD998778

MD998780

Disassembly of piston pin

MD998781

FLYWHEEL STOPPER

MD998783

BALANCING SHAFT

BEARING PULLER

Disassembly of reverse balanc-

ing shaft front bearing

BALANCING SHAFT

BEARING PULLER

Disassembly of reverse bal-

ancing shaft rear bearing

Disassembly and mounting of

valve and related spare parts

VALVE OIL SEAL

ASSEMBLER

CRANKSHAFT REAR

OIL SEAL ASSEMBLER

Use MB990938 for mounting

of crankshaft rear oil seal

CRANKSHAFT

TOOTHED-BELT

WHEEL PULLER

Disassembly of crankshaft

toothed-belt wheel

PISTON INSTALLATION

TOOL

Fastening flywheel and driv-

ing plate

S C R E W - P L U G

WRENCH FIXER

Disassembly and mounting of

front cover screw-plug

ENGINE

SPECIAL TOOLS

11-9

Tools

REF. NO.

NAME

PURPOSE

MB991603

MB991654

MD998440

MD998441

MD998442

Air exhausting of hydraulic lifter

MD998443

MD998705

MD998785

MD998767

Adjusting tension of timing belt

Guide limit for disassembly and

assembly of reverse balancing

shaft rear bearing (used with

MD998372 together)

Hydraulic lifter leakage-detect

test

Air exhausting of hydraulic

lifter

HYDRAULIC LIFTER

RETAINER

HYDRAULIC LIFTER

WIRE

HYDRAULIC LIFTER RE-

TAINER

Hydraulic lifter retainer while

removing and mounting rocker

shaft assembly

BALANCING SHAFT

BEARING INSTALLER

BALANCING SHAFT

BEARING PULLER

CYLINDER HEAD BOLT

WRENCH

Disassembly and mounting of

cylinder head bolt

Mounting of reverse balancing

shaft front & rear bearing

TIMING TOOTHED-BELT

STOPPER

Retaining of balancing shaft

toothed-belt wheel

TENSIONER PULLING

STEEVE

ENGINE

SPECIAL TOOLS

LEAKAGE-DETECTING

TESTER

 

 

 

 

 

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