29

Component 2

Figure 69

High Pressure Cable

Ventilation Pipe

Seal

Cylinder Head Cover

Camshaft

Camshaft Bearing Cap

Oil Seal

Camshaft Timing Pulley

Cylinder Head Sub-Assembly

Cylinder
Head Gasket

Cylinder Head
Cover Gasket

Camshaft
No.2

Exhaust Manifold 
Insulator No. 1

Gasket

Exhaust Manifold

Manifold Mounting

30

Component 3

Figure 70

Air Filter Assembly W/ Hose

Engine Hood

Right Wiper Arm

Left Wiper Arm

Right Scuttle Ventilation Grille

Left Scuttle Ventilation Grille

Right Engine Mounting Bracket

Generator 
Assembly

Accelerator Cable Assembly

Wiper Arm Subassembly

EFI Fuel Hose Clamp

Fuel Pipe Sub-Assembly

Heater Outlet Hose A

Radiator Outlet Hose

Radiator Inlet Hose

Heater Inlet Hose

Vane-Type Pump 

V-Belt V/ Power Steering

V-Belt No.1

Fan & Generator V-Belt

31

Replacement

1. Disconnect all the wire harnesses and the cables on the engine connected to the car body.

2. Detach air filter assembly with hose

3. Disconnect oil pipe and water hose

4. Loose positive and negative cables of the battery.

5. Detach propeller shaft. Detach front exhaust pipe assembly

6. Loose engine left & right rear brackets after hoisting the engine.

7. Disconnect all the other connectors between the engine and the car body.

8. See "Provision 20, Section 2, Chapter 2". Lift the car body and take out the engine assembly.

9. Remove A/C compressor to the crankshaft pulleyV-belt.

10. Remove power steering pump V-belt.

11. Detach water pump fan pulley.

12. Disconnect ignition coil and high voltage cable.

13. Detach cylinder head cover sub-assembly.

14. Detach generator assembly.

15. Detach the camshaft.

16. Detach the throttle body assembly

17. Detach intake manifold stay No. 2.

18. Take out the dipstick

19. Detach No. 1 fuel delivery pipe

20. Detach the wire harness.

21. Detach the steering assisting pump assembly

22. Detach exhaust manifold. See (Figure 71)

23. Pry cylinder head from the dowel pin on the cylinder block.

See (Figure 72)

24. Remove the cylinder head gasket.

25. Install cylinder head gasket

26. Install cylinder head sub-assembly

27. Install exhaust pipe assembly.

(a) Install the new gasket and exhaust manifold with 5 

bolts. Torque: 34N. m

(b)  Install exhaust manifold stay with 2 bolts.

(c) Install upper heat shield with 4 bolts

Torque: 17N. m

Figure 71

Figure 72

32

28. Install power steering adjusting pole

29. Install power steering pump assembly

30. Install wire harness.

31. Install No. 1 fuel delivery pipe

32. Set the new gasket on cylinder head with flange upward. Install water inlet hose. See 

(Figure 73)

33. Install manifold stay No. 2

34. Connect front exhaust pipe assembly

35. Install throttle body assembly

36. Install camshaft

37. Install engine cylinder head cover

38. Hoist the engine back to the compartment.

39. Install engine right left and rear brackets

40. Install propeller shaft

41. Install ignition coil and high pressure cables. Install air filter assembly with hose

42. Install oil pipe and water hose

43. Install left & right front tire

44. Install all the wire harnesses and cables on the engine connected to car body

45. Check compression pressure

46. Check CO/HC. Check idle and ignition timing

Figure 73