Rear Compartment Assembly and Surrounding Surfaces Clearance and Tolerance

3

1

2

6

5

4

7

8

FE12-1009b

Serial

Number

Panel

Adjacent Panel

Specifications

Clearance

Tolerance

1

Rear Compartment Lid

Outer Panel

Side Outer Panel

4.0 ± 1.0/0.2 ± 0.04

0.75 ± 0.75/0.03 ± 0.03

2

Rear Compartment Lid

Outer Panel

Tail Lamp

4.0 ± 1.0/0.16 ± 0.04

1.0 ± 1.0/0.04 ± 0.04

3

Roof Outer Panel

Rear Window

5.0 ± 1.5/0.2 ± 0.06

-2.5 ± 1.5/-0.1 ± 0.06

4

Rear Compartment Lid

Outer Panel

Rear Window

11.0 ± 1.2/0.43 ± 0.05

-

5

Side Outer Panel

Rear Window

5.0 ± 1.5/0.2 ± 0.06

-

6

Rear Compartment Lid

Outer Panel

Rear Bumper

6.0 ± 1.5/0.24 ± 0.06

-

7

Side Outer Panel

Tail Lamp

2.0 ± 1.0/0.08 ± 0.04

1.5 ± 1.0/0.06 ± 0.04

8

Tail Lamp

Rear Bumper

2.0 ± 1.0/0.08 ± 0.04

0 ± 1.0/0 ± 0.04

Body, Sheet Metal and Painting

Collision Repair

12-117

12.12.1.3  Body  Surface  Clearance  and
Tolerance (Hatchback)

–

To adjust or check the clearance, you should use a plastic
clearance adjustment ruler.

–

Clearance is always measured with the mm/inch unit.

Engine Compartment Assembly and Surrounding Surfaces Clearance and Tolerance

8 7 6 9

5

1

4

3 2

FE12-1010c

Serial

Number

Panel

Adjacent Panel

Specifications

Clearance (mm/in)

Tolerance (mm/in)

1

Front Fender

Hood Outer Panel

3.5 ± 1.0/0.14 ± 0.04

0.75 ± 0.75/0.03 ± 0.03

2

Front Fender

Front Bumper

0.5 ± 0.5/0.02 ± 0.02

0 ± 1.5/0 ± 0.06

3

Front Fender

Headlamp

1.5 ± 1.0/0.06 ± 0.04

-0.85 ± 0.85/-0.03 ± 0.03

4

Headlamp

Front Bumper

2.5 ± 1.8/0.1 ± 0.07

-1.2 ± 1.2/-0.05 ± 0.05

5

Hood Outer Panel

Headlamp

5.0 ± 1.0/0.2 ± 0.04

-1.5 ± 1.0/-0.06 ± 0.04

6

Radiator Grille

Front Bumper

3.0 ± 1.5/0.12 ± 0.06

2.0 ± 1.0/0.1 ± 0.04

7

Hood Ornament

Radiator Grille

3.0 ± 1.5/0.12 ± 0.06

2.5 ± 1.5/0.1 ± 0.06

8

Hood Outer Panel

Hood Ornament

-0.25 ± 0.25/-0.01 ± 0.01

-0.25 ± 0.25/-0.01 ± 0.01

12-118

Collision Repair

Body, Sheet Metal and Painting

9

Front Bumper

Hood Outer Panel

7.5 ± 1.0/0.3 ± 0.04

4.0 ± 1.0/0.16 ± 0.04

Front and Rear Doors and Surrounding Surfaces Clearance and Tolerance

2

4

1

5

3

6 7

8 9 10

FE12-1011c

Serial

Number

Panel

Adjacent Panel

Specifications

Clearance (mm/in)

Tolerance (mm/in)

1

Front Door Frame

Rear Door Frame

4.0 ± 1.0/0.16 ± 0.04

0.25 ± 0.75/0.01 ± 0.03

2

Rear Door Outer Panel

Side Outer Panel

5.0 ± 1.0/0.2 ± 0.04

3.0 ± 1.0/0.12 ± 0.04

3

Side Outer Panel

Fuel Filler Lid Outer Panel

3.5 ± 1.0/0.14 ± 0.04

-0.75 ± 1.25/-0.03 ± 0.05

4

Rear Door Outer Panel

Rear Window Seal Strip

2.5 ± 1.8/0.1 ± 0.07

-

5

Front Door Outer Panel

Front Window Seal Strip

5.0 ± 1.0/0.2 ± 0.04

-

6

Front Door Outer Panel

Rear Door Outer Panel

4.0 ± 1.0/0.16 ± 0.04

0.25 ± 0.75/0.01 ± 0.03

7

Rear Door Outer Panel

Rocker Panel Molding

5.0 ± 1.5/0.2 ± 0.06

3.5 ± 1.5/0.14 ± 0.06

8

Side Outer Panel

Front Fender

1.5 ± 1.0/0.06 ± 0.04

-0.5 ± 1.0/-0.02 ± 0.04

9

Front Door Outer Panel

Front Fender

4.0 ± 1.0/0.16 ± 0.04

0.25 ± 0.75/0.01 ± 0.03

10

Front Door Outer Panel

Rocker Panel Molding

5.0 ± 1.5/0.2 ± 0.06

3.5 ± 1.5/0.14 ± 0.06

Body, Sheet Metal and Painting

Collision Repair

12-119

11

13

14

12

15

FE12-1012c

Serial

Number

Panel

Adjacent Panel

Specifications

Clearance (mm/in)

Tolerance (mm/in)

11

Rear Door Frame Outer

Panel

Side Outer Panel

5.0 ± 1.0/0.2 ± 0.04

5.0 ± 1.0/0.2 ± 0.04

12

Rear Door Outer Panel

Side Outer Panel

4.0 ± 1.0/0.16 ± 0.04

0.25 ± 0.75/0.01 ± 0.03

13

Front Door Frame

Outer Panel

Side Outer Panel

5.0 ± 1.0/0.2 ± 0.04

3.0 ± 1.0/0.12 ± 0.04

14

Front Door Frame

Outer Panel

Side Outer Panel

5.0 ± 1.0/0.2 ± 0.04

3.0 ± 1.0/0.12 ± 0.04

15

Front Fender

Outside Rearview Mirror

Mounting Panel

5.0 ± 1.0/0.2 ± 0.04

-0.5 ± 1.0/-0.02 ± 0.04

12-120

Collision Repair

Body, Sheet Metal and Painting