FE03-0092b

8.

Remove the 4th gear fourth retaining ring and washer with
a plier.

FE03-0093b

9.

Remove the 4th gear, needle bearing and needle bearing
washer.

FE03-0094b

10. Remove the 3rd/4th gear synchronizer snap ring with a

plier.

Note

Remove the synchronizer first if the snap ring is hard
to remove.

Transmission / Drive Axle

Manual Transmission

3-87

FE03-0095b

11. Remove the 3rd/4th gear synchronizer.

Synchronizer Sleeve and Shift Fork Distance:
≤0.35 mm (13.780 × 10

-3

 in)

FE03-0096b

12. Remove the 3rd gear, needle bearing and needle bearing

washer.

B

A

A

FE11-0097b

13. After the removal, the input shaft final state is:

Input Shaft Runout:
≤0.03 mm (1.181 × 10

-3

 in)

Input Shaft Wear Surface A Minimum Diameter:
33.985 mm (1,337.989 × 10

-3

 in)

Surface B Minimum Diameter:
30.985 mm (1,219.879 × 10

-3

 in)

3-88

Manual Transmission

Transmission / Drive Axle

Installation Procedure:

FE11-0098b

1.

Install the 3rd gear, needle bearing and needle bearing
washer.

Note

Apply  a  small  amount  of  transmission  fluid  to
bearing journal before installation.

3rd Gear 

FE03-0099b

2.

Install the 3rd gear.

Input Shaft 3rd Gear Axial Clearance:
0.1-0.35 mm (3.937-13.780 × 10

-3

 in)

FE03-0100b

3.

Install the 3rd/4th gear synchronizer.

Note

Do  not  install  the  4th  gear  synchronizer  together,
otherwise,  it  is  difficult  to  install  the  3rd/4th
synchronizer  snap  ring.  Chamfered  side  of  the
synchronizer  should  face  the  rear  of  the
transmission.

Transmission / Drive Axle

Manual Transmission

3-89

FE03-0101b

4.

Install the 3rd/4th gear synchronizer snap ring.

Note

If it is difficult to install the snap ring, install the snap
ring before installing the synchronizer.

FE03-0102b

5.

Install the 4th gear synchronizer

Note

Synchronizer groove should fit in the synchronizer
ring.

FE03-0103b

6.

Install the 4th gear needle bearing washer.

3-90

Manual Transmission

Transmission / Drive Axle