FE02-0070b

1.

Release  fuel  pressure.  Refer  to 

2.3.8.1

 

Fuel  Pressure

Release Procedure

.

2.

Disconnect  the  battery  negative  cable.  Refer  to

2.11.8.1

 

Battery Disconnection

.

3.

Remove  the  rear  seat  cushion.  Refer  to 

12.7.3.4

 

Rear

Seat Cushion Replacement

.

4.

Remove fuel pump inspection cover.

FE02-0071b

5.

Disconnect fuel pump harness connector.

FE02-0072b

6.

Disconnect the fuel pump inlet and outlet pipes.

Engine

Fuel System JL4G18-D

2-251

FE02-0073b

7.

Unscrew  counter-clockwise  and  remove  the  fuel  pump
lock ring.

FE02-0074b

8.

Remove fuel pump assembly.

Note

Pay attention to not to drop gasoline on the floor and
the interior, otherwise it will corrode sealant and the
interior.

Installation Procedure:

FE02-0075b

1.

Clean fuel pump seals and tank mating surface.

2.

Install new fuel pump seals.

3.

Install fuel pump assembly.

Note

During installation, make ensure the outlet pipe and
return  pipe  face  the  rear  of  the  vehicle  body,
otherwise the pipes can not be installed.

2-252

Fuel System JL4G18-D

Engine

FE02-0076b

4.

Install fuel pump clockwise to tighten fuel pump lock ring.

Note

During installation, make ensure the outlet pipe and
return pipe face the rear of the vehicle body.

FE02-0077b

5.

Connect the fuel pump outlet pipe.

Warning!

Refer  to  "Fuel  Pipe  Joints  Warning"  in  "Warnings
and Notices".

FE02-0078b

6.

Connect the fuel pump return pipe.

Engine

Fuel System JL4G18-D

2-253

FE02-0079b

7.

Connect the fuel pump wiring harness connector.

FE02-0080b

8.

Install fuel pump inspection cover, note that the arrow is
pointing to the vehicle body front.

9.

Install the rear seat.

10. Connect the battery negative cable.

2.3.8.4 Fuel Level Sensor Replacement

Removal Procedure:

Warning!

Refer to "Release Fuel Pressure Warning" in "Warnings
and Notices".

Warning!

Refer to "Battery Disconnection Warning" in "Warnings
and Notices".

2-254

Fuel System JL4G18-D

Engine