Serial

Number

Illustration

Tool Number

Description

20

FE01-2021b

GT301-017

Clutch Installer

21

FE01-2022b

GT301-018

Camshaft Positioning Tool

22

FE01-2029b

GT301-020

Camshaft Locking Tool

23

FE01-2023b

GT301-021

Flywheel Holding Tool

24

FE01-2024b

GT301-022

Timing Chain Retention Tool

Vehicle Overview

Special Tools

1-75

1.12.1.2 Chassis and Body Special Tools

Serial

Number

Illustration

Tool Number

Description

1

FE01-2025b

GL401-001

Front Axle Wheel Hub Bearing Remover

2

FE01-2026b

GL401-002

Drive Shaft Ball Bearing Remover

3

FE01-2027b

GL401-003

Rear Axle Sleeve Remover

1-76

Special Tools

Vehicle Overview

2 Engine

2.1 Warnings and Notices.....................2-9

2.1.1 Warnings and Notices...........................................2-9

2.2 Control System JL4G18-D............2-11

2.2.1 Specifications.........................................2-11

2.2.1.1 Fastener Tightening Specifications..................2-11
2.2.1.2 Temperature Sensor Temperature and Resistance
Correlation....................................................................2-11
2.2.1.3 Altitude and Atmospheric Pressure Correlation. . .2-
12
2.2.1.4 Intake Air Pressure Sensor Voltage and Pressure
Diagram........................................................................2-13

2.2.2 Description and Operation......................2-14

2.2.2.1 Overview..........................................................2-14
2.2.2.2 Input Components............................................2-14
2.2.2.3 Output Components.........................................2-18

2.2.3 System Working Principle.......................2-23

2.2.3.1 System Working Principle................................2-23
2.2.3.2 Fuel Injection Quantity Adjustment...................2-23
2.2.3.3 Fault Self-Diagnostic and Protection Function.....2-
24

2.2.4 Component Locator................................2-25

2.2.4.1  Fuel  Injector,  Idle  Speed  Control  Valve  and  VVT
Solenoid Valve.............................................................2-25
2.2.4.2  Throttle  Position  Sensor,  Engine  Coolant
Temperature Sensor, Canister Solenoid Valve and Intake
Air Pressure and Temperature Sensor.........................2-26

2.2.5 Disassemble View..................................2-27

2.2.5.1 Throttle Body Assembly...................................2-27

2.2.6 Schematic...............................................2-28

2.2.6.1 Schematic.........................................................2-28

2.2.7 Diagnostic Information and Procedures.....2-
32

2.2.7.1 Diagnostic Description......................................2-32
2.2.7.2 Control System Check......................................2-32
2.2.7.3 Intermittent Fault Check...................................2-35
2.2.7.4 Fault Symptom Table.......................................2-37
2.2.7.5 ECM Connector Terminal Table.......................2-46
2.2.7.6 DTC Code Type Definition...............................2-49

2.2.7.7 DTC Code (DTC) list........................................2-50
2.2.7.8 DTC Fail-Safe Table.........................................2-54
2.2.7.9 Data Stream List...............................................2-57
2.2.7.10 Action Test Table...........................................2-62
2.2.7.11 DTC Code Index.............................................2-64
2.2.7.12 DTC P0010 P2088 P2089..............................2-69
2.2.7.13 DTC P000A P0012.........................................2-73
2.2.7.14 DTC P0016.....................................................2-77
2.2.7.15 DTC P0030 P0031 P0032 P0053..................2-79
2.2.7.16 DTC P0036 P0037 P0038 P0054..................2-83
2.2.7.17 DTC P0105 P0106 P0107 P0108..................2-87
2.2.7.18 DTC P0112 P0113.........................................2-93
2.2.7.19 DTC P0117 P0118.........................................2-97
2.2.7.20 DTC P0122 P0123.......................................2-102
2.2.7.21  DTC  P0130  P0131  P0132  P0133  P0134  P2195
P2196.........................................................................2-109
2.2.7.22 DTC P0136 P0137 P0138 P0140 P2270 P2271...
2-116
2.2.7.23  DTC  P0170  P0171  P0172  P2177  P2178  P2187
P2188.........................................................................2-123
2.2.7.24 DTC P0201 P0261 P0262............................2-126
2.2.7.25 DTC P0202 P0264 P0265............................2-130
2.2.7.26 DTC P0203 P0267 P0268............................2-135
2.2.7.27 DTC P0204 P0270 P0271............................2-139
2.2.7.28 DTC P0300-P0304.......................................2-144
2.2.7.29 DTC P0321 P0322.......................................2-152
2.2.7.30 DTC P0327 P0328.......................................2-157
2.2.7.31 DTC P0340-P0343.......................................2-162
2.2.7.32 DTC P0420...................................................2-168
2.2.7.33 DTC P0444 P0458 P0459............................2-171
2.2.7.34 DTC P0480 P0481 P0691 P0692 P0693 P0694...
2-175
2.2.7.35 DTC P0501...................................................2-176
2.2.7.36 DTC P0506-P0509 P0511............................2-180
2.2.7.37 DTC P0560 P0562 P0563............................2-187
2.2.7.38 DTC P0602...................................................2-191
2.2.7.39 DTC P0627 P0628 P0629............................2-192
2.2.7.40 DTC P0645-P0647.......................................2-193
2.2.7.41 DTC P0650...................................................2-194
2.2.7.42 DTC P1610-P1614.......................................2-194
2.2.7.43 DTC P1523 U0001 U0121 U0140 U0151..........2-
196
2.2.7.44  Engine  Fault  Lamp  (MIL)/Check  Vehicle  Lamp
Malfunction.................................................................2-197
2.2.7.45 Crankshaft rotates, but the engine can not start....
2-199

Engine

Table of Contents

2-1

2.2.7.46 Idle Speed Reading Procedure....................2-203

2.2.8 Removal and Installation......................2-205

2.2.8.1 Idle Air Control Valve Replacement...............2-205
2.2.8.2 Fuel Injector Replacement.............................2-207
2.2.8.3 Throttle Position Sensor Replacement...........2-212
2.2.8.4  VVT  Solenoid  Valve  Replacement  and  Filter
Cleaning.....................................................................2-213
2.2.8.5 VVT Solenoid Valve Cleaning........................2-216
2.2.8.6 Engine Coolant Temperature Sensor Replacement
2-218
2.2.8.7  Intake  Air  Pressure  and  Temperature  Sensor
Replacement..............................................................2-219
2.2.8.8 Engine Control Module Replacement.............2-221

2.3 Fuel System JL4G18-D...............2-222

2.3.1 Specifications.......................................2-222

2.3.1.1 Fastener Tightening Specifications................2-222

2.3.2 Description and Operation....................2-223

2.3.2.1 Description and Operation..............................2-223

2.3.3 System Working Principle.....................2-225

2.3.3.1 System Working Principle..............................2-225

2.3.4 Component Locator..............................2-226

2.3.4.1 Fuel Filler........................................................2-226
2.3.4.2 Fuel Supply System.......................................2-227
2.3.4.3 Fuel Tank Assembly.......................................2-228
2.3.4.4 Fuel Pump Assembly.....................................2-229
2.3.4.5 Fuel Injectors..................................................2-230

2.3.5 Disassemble View................................2-231

2.3.5.1 Disassemble View..........................................2-231

2.3.6 Schematic.............................................2-232

2.3.6.1 Schematic.......................................................2-232

2.3.7 Diagnostic Information and Procedures.....2-
233

2.3.7.1 Diagnostic Descriptions..................................2-233
2.3.7.2 Visual Inspection............................................2-233
2.3.7.3 Fuel Pump Inoperative...................................2-233
2.3.7.4 All Fuel Injectors Inoperative..........................2-239
2.3.7.5 Fuel Gage Inaccurate.....................................2-243
2.3.7.6 Surge diagnostic.............................................2-243
2.3.7.7 Fuel Pressure Testing Procedure...................2-247

2.3.8 Removal and Installation......................2-249

2.3.8.1 Fuel Pressure Release Procedure.................2-249
2.3.8.2 Fuel Filter Replacement.................................2-249
2.3.8.3 Fuel Pump Assembly Replacement...............2-250
2.3.8.4 Fuel Level Sensor Replacement....................2-254

2.4 Auxiliary Emission Control JL4G18-D. .
2-257

2.4.1 Specifications.......................................2-257

2.4.1.1 Fastener Tightening Specifications................2-257

2.4.2 Description and Operation....................2-258

2.4.2.1 Heated Oxygen Sensor (HO2S).....................2-258
2.4.2.2 Evaporative Emission Control System...........2-258
2.4.2.3 Purged Crankcase Ventilation (PCV) System......2-
258

2.4.3 System Working Principle.....................2-260

2.4.3.1 Heated Type Oxygen Sensor Working Principle. .2-
260
2.4.3.2 Canister Solenoid Valve Working Principle..........2-
260

2.4.4 Component Locator..............................2-261

2.4.4.1 Canister Location...........................................2-261
2.4.4.2 Canister Solenoid Valve Location..................2-262

2.4.5 Schematic.............................................2-263

2.4.5.1 Schematic.......................................................2-263

2.4.6 Diagnostic Information and Procedures.....2-
264

2.4.6.1 Diagnostic Description....................................2-264
2.4.6.2 Visual Inspection............................................2-264
2.4.6.3 Canister Solenoid Valve Inoperative..............2-264
2.4.6.4  Crankcase  Ventilation  (PCV)  System  Check  /
Diagnostic...................................................................2-267

2.4.7 Removal and Installation......................2-269

2.4.7.1 Post-Catalytic Oxygen Sensor Replacement.......2-
269
2.4.7.2 Pre-Catalytic Oxygen Sensor Replacement.........2-
270
2.4.7.3 Canister Solenoid Valve Replacement...........2-271

2-2

Table of Contents

Engine