Geely FC. Manual part - 60

 

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Geely FC. Manual part - 60

 

 

Air conditioner--Condenser Assembly

(b) Disassemble two bolts.

(c) Pull the component on the top of water tank assembly back

to disassemble the condenser assembly.

6. Disassemble the drier

(a) Use 10mm hexagon wrench to disassemble the cover and

filter core from regulator.

(b) Disassemble two O-shape rings from the cover.

(c) Use the acutilingual pliers to disassemble the drier.

7. Assemble the drier.

(a) Use the acutilingual pliers to assemble the drier.

(b) Put the O-shape ring in the cover.

(c) Spread freezing lubricant at the connecting part between

the O-shape ring and the cover.

Refrigerant oil: 100PG

(d)Use the 10mm hexagon wrench key to assemble the cover

to condenser assembly.

Torque: 12.3 N

⋅⋅⋅⋅⋅

m

8. Assemble condenser assembly.

9. Assemble Refrigerant NO.1 high pressure hose.

(a) Disassemble the cover from the tie –in of the pipe.

(b) Daub enough Refrigerant oil to lubricate at the connecting

part between the O-shape ring and the cover.

Refrigerant oil: 100PG

(c) Use the bolt to connect Refrigerant high pressure hose

with condenser assembly.

Torque: 5.1 N

⋅⋅⋅⋅⋅

m

Inner hexagon
socket wrench

Adjuster

 237 

Air conditioner--Condenser Assembly

10.

Assemble the Refrigerant liquid pipe A.

(a) Disassemble the cover from the pipeline joint.

(b) Assemble the O-shape ring to the Refrigerant liquid pipe

A.

(c) Spread enough Refrigerant oil to lubricate at the conencting

part between the O-shape ring and the cover.

Refrigerant oil: 100PG

(d) Use the bolt to connect the Refrigerant liquid pipe A with

condenser assembly.

Torque: 5.4 N

⋅⋅⋅⋅⋅

m

11. Fill with Refrigerant.

Regulated quantity: 660 

±±±±±

 10g

12. Warm the engine.

13. Check whether the Refrigerant leaks.

 238 

Supplemental restraint system--Note

Note:

When making repair, please make malfunction diagnosis by the flash light and malfunction diagnosing device

according with the method regulated in this operation manual at first, at the same time, it is necessary to check

whether there is any malfunction code before disassembling battery wire.

Forbid disassembling or repairing at any non-appointment repair station

Do not assemble any safety lever or bumper at  the front of automobile, this will influence the performance of this

airbag.

People for repairing, disassembling and assembling should be trained specially.

When disassembling steering wheel assembly, it is necessary to make steering wheel right, only this could disas-

semble steering wheel assembly and make helix cable locate correct position, or it will damage helix cable assembly.

ECU matches with the technical parameter of electric system, forbid using the SRS parts of other automobiles, at

the same time, it is necessary to use new product to replace any part.

When repairing automobile (especially electric welding), it is necessary to close key switch, and it is best to cut off

the anode of battery.

After unfolding airbag, safety airbag assembly and helix cable assembly should be changed completely.

When disassembling or carrying airbag assembly, trim cover should face the upside; safety  airbag assembly

could not superpose directly to avoid make wrong explosion and make any accident.

The inner malfunction of controller (ECU) could not repair, if it happens any malfunction, change it.

Safety airbag assembly should be stored in the environment whose temperature is lower than 40C, relative humid-

ity is lower than 75% and is apart from electromagnetic interruption.

Forbid disassembling the airbag assembly and gas generator in it.

Forbid connect AC or DC with over 20V with ECU to avoid damage.

Supplemental restraint system

Note

Warning:

This product is the SRS (supplemental restraint system) equipped by JILI “YUANJIN vision” type automobile, when

the automobile frontal face is impacted heavily, this product could reduce the possible hurt for driver and passen-

ger at the front seat, but this product could not replace the safety belt. For SRS is supplemental restraint safety

system, the driver should tie safety belt. This product is single-point electronic dual-airbag system whose charac-

teristic is that  all sensors and control circuits are assembled in control box and gas maker is protechny. At the

same time, this product accords with the enterprise standard “Automobile safety airbag equipment” (Q/JL001—

2001) to product.

In repairing process, if it does not accord with correct operation sequence to operate, SRS might happen the

accidental explosion to make heavy accident. If  repair does not accord with correct procedure, even if repair does

not incur accident, SRS might disable when automobile happens accident, for example, it could not explode by

the requirement. So, when making repair (including disassembling, assembling, checking or changing any part),

it is necessary to operate by correct sequence regulated by repair manual.

It is necessary to confirm following works before repairing: 1. Put the ignition switch at “OFF” state. 2. Disconnect

the cathode connection of  battery, and make repair after waiting for 60s. In addition, disassembled cathode

should be twisted by insulating tape to insulate. (Capacitor in ECU could keep some electric power after battery

is cut off to unfold safety airbag in some time. So, when making maintenance, if it does not wait for some time

before operating, it might incur heavy hurt accident for wrong expansion of safety airbag.)

Do not put the parts of SRS directly under the insulation of hot air or flame.

 239 

Supplemental restraint system--Note

Special tools and measurers which any safety airbag repairing position should have:

Changeable subassembly which safety airbag repairing position should have:

a. Safety airbag assembly at the side of driver;

b. Safety airbag assembly at the side of passanger;

c. Helix cable assembly.

d. ECU assembly;

e. Steering wheel.

I.

Safety airbag joint

No.

Item

Applicable

(1)

Terminal dual-locking organization

(2)

Airbag anti-explosive organization

Joint 3, 4, 7, 8

(3)

Checking organization of electric circuit connection

(4)

Inadequacy connection protection organization

Joint 4

(5)

Joint dual-locking organization

Joint 2

(6)

Joint dual-locking organization

Joint 6, 7, 10

Safety airbag at the

side of passenger

Safety airbag at

the side of driver

Helix

cable

Airbag controller

1. All safety airbag joints should be yellow to be easy to distinguish the joints on other automobile parts,

this could guarantee the safety performance and reliability of safety airbag joint, each kind of joint has

special function and design.

 240 

Number

a

b

c

d

e

Function

Disassemble airbag subassembly on steering wheel

Assemble and disassemble big nut on steering column

Assemble and disassemble ECU and safety airbag assembly

at the side of passenger on automobile body.

Used for electric measurement on wiring harness

Used for resistance measurement of electric ignition device

of airbag subassembly.

Name and type of tool

5S hexagon wrench

Socket wrench 18S

14S socket wrench

Numeric multi-meter DT 992 type

Electric detonator tester

QJ992 type

Short

wiring

harness

 

 

 

 

 

 

 

 

 

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