Power steering gear assembly

Overhaul

1. Make front wheel face the front

2. Disassemble safety airbag assembly at the side of driver

(equipping with SRS) [6701011]

3. Disassemble steering wheel assembly [67010001].

4. Disassemble dust-proof cover in steering column

[64000123].

Disassemble two screw caps, then take down the dust-proof

cover.

5. Disassemble steering sliding shaft assemble

(a) Make mark on sliding yoke and steering middle shaft.

(b) Loosen A bolt and disassemble B bolt, then disassemble

sliding shaft.

6. Disassemble front wheel

7. Disassemble right bottom defender board [68000004].

8. Disassemble left bottom defender board [68000003].

9. Disconnect left end terminal of  transversal lever

(a) Disassemble cotter pin and screw cap.

(b) Use special tool to disassemble the left end terminal of

transversal lever from steering knuckle.

Hint: disassemble the other with same method.

10. Disassemble right end terminal of transversal lever.

11. Disassemble in-out oil pipe assembly of power

steering gear [64000131].

(a) Use special tool to disassemble in-out oil pipe assembly

of power steering gear.

Power steering--Power steering gear assembly

Align the mark

Special tool

Special tool

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Power steering--Power steering gear assembly

(b) Disassemble the screw and disconnect the fixed clamp of

in-out oil pipe assembly of power steering gear.

12. Disassemble linking lever assembly of front stabi-

lizer bar [64000097].

(a) Use socket head wrench (5mm) to fix bolt, then disas-

semble screw cap.

(b) Disassemble the left linking lever of front stabilizer liking

lever assembly.

Hint: disassemble the other with same method.

13. Disassemble the coupling bolt and nut of left/right

lower control arm ball head and control arm.

Disassemble one bolt and two nuts, and disassemble control

arm from left steering knuckle.

Hint: disassemble the other with same method.

14. Disassemble engine cover assembly

15. Support engine assembly.

16. Disassemble auxiliary automobile bracket assem-

bly [64000087]

(a) Disassemble two bolts, then disassemble side rail from

right front engine suspension.

(b) Disassemble two bolts, then disassemble carling from au-

tomobile body.

(c) Disassemble the bolt and three nuts, then disassemble

engine rear suspension from auxiliary automobile bracket.

(d) Use gearbox jack to support auxiliary automobile bracket.

(e) Disassemble four bolts and auxiliary automobile bracket

assembly with steering gear.

17. Disassemble exterior dust-proof cover of steering

column.

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Power steering--Power steering gear assembly

Align  the mark

18. Disassemble steering middle shaft.

(a) Make mark on middle shaft and steering small gear shaft.

(b) Disassemble bolt and steering middle shaft.

19. Disassemble power steering gear assembly

[64000133].

(a) disassemble four bolts, and disassemble power steering

gear from beam.

20. Fix power steering gear assembly [64000133].

(a) Use special tool to insure power steering gearbox assem-

bly is clamped on pliers.

Hint: affix ethylene glue on special tool before using.

21. Disassemble left transversal lever ball head.

(a) Make mark on transversal lever ball head and gear end.

(b) Loosen fixed nut, then disassemble transversal lever ball

head and fixed nut.

Hint: disassemble the other side with same method.

22. Disassemble right transversal lever ball head.

23. Check left transversal lever ball head.

(a) Insure the left transversal lever ball head is clamped on

pliers.

(b) Assemble nut on bolt.

(c) Shake the bolt of joint front and back for 4-5 times.

(d) Use torque wrench to rotate screw cap continually at the

speed of 2-4 s/r, then read the torque at fifth rotate.

Rotating torque: 0.49-3.43 N.m

Hint: check the other side with same method.

Align  the mark

Ethylene
adhesive
tape

Special tool

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Power steering--Power steering gear assembly

24. Check right transversal lever ball head.

25. Disassemble No.2 dust-proof cover of steering gear.

(a) Use pliers to disassemble fixed clamp.

(b) Use pliers to disassemble iron wire.

Note: do not hurt dust-proof cover.

Hint: make mark on RH and LH dust-proof cover.

Hint: disassemble the other side with same method.

26. Disassemble No.1 dust-proof cover of steering gear.

27. Disassemble terminal lever of steering gear.

(a) Use right-angled screwdriver and hammer to unclench claw

gasket.

Note: avoid knocking steering gear.

(b) Use wrench(22mm) to fix steering gear, then use special

tool to disassemble gear terminal lever.

Note: use special tool by the direction in figure.

Hint: Make mark on RH and LH gear terminal lever.

28. Assemble the parts of steering gear terminal lever.

(a) Assemble new claw gasket, and assemble gear terminal

lever temporarily.

Hint: Align pliers claw of gasket with steering gear

concave slot.

(b) Use wrench to fix steering gear, and use special tool to

tighten gear terminal lever.

Torque: 62 N

x

m

Note: use special tool by the direction in figure.

Hint: use torque wrench whose lever length is 380mm.

(c) Use copper stick and hammer to concave gasket.

Note: do not hurt the steering gear.

Wrench

Length of
lever

Special
tool

Special tool

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