Ford Ranger EV (2001 year). Manual - part 186

414-03B-140

High Voltage/Traction Battery — Nickel Metal Hydride

REMOVAL AND INSTALLATION (Continued)

13. Remove the battery hold down tie bar.

14. Disconnect the necessary module.

•

If replacing module 3, disconnect the 2 two
thermistor electrical connectors.

•

Disconnect the HVJ cables and discard the
nuts.

15. Using the special tool, remove the module.

Installation

1. NOTE: The arrow on the battery hold down tie

bars must be pointed towards the front of the
traction battery.
To install, reverse the removal procedure.

•

Fill the high-voltage jumper connectors with
Nyogel after final tightening of the nuts.

414-03B-141

High Voltage/Traction Battery — Nickel Metal Hydride

REMOVAL AND INSTALLATION (Continued)

414-03B-142

High Voltage/Traction Battery — Nickel Metal Hydride

REMOVAL AND INSTALLATION (Continued)

Traction Battery Module — Modules 1, 7, 8, 9, 25

Special Tool(s)

Battery Post Torque Wrench

307-026

Battery Terminal Cap Opener

418-F215

Battery Handles

414-F001

414-03B-143

High Voltage/Traction Battery — Nickel Metal Hydride

REMOVAL AND INSTALLATION (Continued)

Removal

1. This procedure contains steps specific to the

modules listed. Do not start with this procedure.
Refer to

CAUTION: Disconnect only one HVJ

at a time.
Disconnect the HVJs from the contactor box.

•

Open the cap.

•

Remove and discard the nut.

3. Wrap the HVJ ends with orange electrical tape.

4. Remove the two-pin high-voltage connector

nuts.