Ford Ranger EV (2001 year). Manual - part 126

414-03A-100

414-03A-100

High Voltage/Traction Battery

REMOVAL AND INSTALLATION (Continued)

Installation

1.

CAUTION: Do not overtighten the

BCM multi-pin connectors. Damage to the
connectors may occur if overtightened. 
To install, reverse the removal procedure.

•

Fill the area around the high-voltage jumper
nuts with Nyogel.

•

Apply Locktite 242 to the 22 traction
battery cover bolts.

•

After installation, connect the New
Generation STAR (NGS) Tester. Turn the
ignition key ON. Enter the battery control
module (BCM) active command mode
RESET HISTORICAL DATA and set the
active command RESET to ALL.

•

Remove the NGS and charge the traction
battery. Refer to 

 Section 100-05

.

414-03A-101

414-03A-101

High Voltage/Traction Battery

REMOVAL AND INSTALLATION (Continued)

Charge Inlet

Removal

1. NOTE: For Electric Ranger Only. 

Disconnect the traction battery auxiliary load
high-voltage connector. Refer to 

 Section

100-05

.

2. Remove the grille.

1 Remove the four screws.
2 Remove the grille.

3. NOTE: The low-voltage connector is located at

the rear of the charger inlet. 
Disconnect the low-voltage electrical connector.

4. Disconnect the traction battery charger

high-voltage electrical connector.

•

Unclip the four wiring harness clips.

414-03A-102

414-03A-102

High Voltage/Traction Battery

REMOVAL AND INSTALLATION (Continued)

5. Remove the two charge bracket bolts.

6. Remove the charge inlet.

1 Loosen the two charge inlet bracket bolts.
2 Slide the charge inlet from behind the bolts

and remove.

Installation

1. To install, reverse the removal procedure.

414-03A-103

414-03A-103

High Voltage/Traction Battery

REMOVAL AND INSTALLATION (Continued)

Contactor Box

Special Tool(s)

Battery Terminal Cap Opener

418-F215

Removal

1. Remove the traction battery. Refer to 

Traction

Battery

.