Ford Ranger EV (2001 year). Manual - part 82

412-02-33

412-02-33

Heating and Ventilation

REMOVAL AND INSTALLATION (Continued)

6. Disconnect the positive temperature coefficient

(PTC) heater core electrical connector.
1 Disconnect the PTC heater core harness

clip.

2 Disconnect the electrical connector.

7. Disconnect the harness clip.

8. Position the evaporator housing forward.

1 Remove the nuts.
2 Position the evaporator housing

approximately two inches toward the front
of the vehicle.

9. NOTE: The nut is located in the center of the

bulkhead, behind the traction battery charger. 
Remove the heater plenum retaining nut.

412-02-34

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Heating and Ventilation

REMOVAL AND INSTALLATION (Continued)

10. Remove the two upper heater plenum retaining

nuts.

11. NOTE: The lower nut is located behind the

lower driver side of the evaporator housing. 
Remove the lower heater plenum retaining nut.

12. Remove the heater plenum from the inside of

the vehicle.

•

Feed the PTC heater core electrical harness
through the bulkhead.

13. Remove the PTC heater core cover.

1 Remove the screws.
2 Remove the cover.

14.

CAUTION: Do not damage the

insulation around the PTC heater core
electrical harness. The insulation is reused
when the PTC heater core is replaced. 
Remove the PTC heater core.
1 Cut the insulation to allow removal of the

PTC heater core electrical harness.

2 Remove the PTC heater core.

412-02-35

412-02-35

Heating and Ventilation

REMOVAL AND INSTALLATION (Continued)

Installation

1. NOTE: Remove the insulation from the

electrical harness of the new PTC heater core
prior to installation. 
To install, reverse the removal procedure.

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Heating and Ventilation

REMOVAL AND INSTALLATION (Continued)

PTC Heater Core —Postal Ranger EV

Removal and Installation

1. Disconnect the traction battery auxiliary load

high-voltage connector. Refer to 

 Section

100-05

.