Ford Falcon. Manual - part 523
501-32-7
Paint Preparation and Application
501-32-7
DESCRIPTION AND OPERATION (Continued)
Clear Coat
Gun Setup
Gravity: 1.4-1.8mm
Air Pressure: 350-400 kpa
D800 Clearcoat
455 - D0800
Mixing
Not required, supplied ready for
D814 Plasticiser
499 - D0814
use.
D841 medium hardener
980 - D0841
Application
Apply to 2 uniform light coats to
Selection of Reducer and Hardener will depend on
all parts to be top coated. Allow to
application conditions. Refer to paint manufacturers
air dry for 15-20 mins. (20ºC)
recommendations.
Before applying 2k topcoats.
Do not apply heavy builds.
Spray Gun Set
Gravity: 1.3-1.5mm
up
Does not require priming. Apply topcoat direct to the
Air Pressure: 350-400kpa
scuffed and cleaned surface.
Mixing
Mix as follows using a GRS 2K
measuring stick. Flexibalised D800
Top Coat - DG Solid Colors
(455-D0800)
402 line colour
402 line
Application:
Apply 2 wet even coats keeping air
flash times to 3-5 minutes. Bake for
D814 Plasticiser
499- D0814
30 minutes at 60ºC or air dry over
D841 medium hardener
980- D0841
night at 20ºC.
Selection of Reducer and Hardener will depend on
application conditions. Refer to paint manufacturers
D800 Clearcoat
455 - D0800 3 parts by volume
recommendations.
D814 Plasticiser
499 - D0814 1 parts by volume
Spray Gun Set
Gravity: 1.3-1.5mm
D841 medium
980 - D0841 2 parts by volume
up
hardener
Air Pressure: 350-400kpa
Mixing
Mix as follows using a 2K
NOTE: When catalyzed these product contain
measuring stick.
isocyanate. Observe previous Safety Precautions in
this section.
402 line colour
—
3 parts by volume
Flexible Additive
D814 Plasticiser
499 - D0814 1 parts by volume
D841 medium
980 - D0841 2 parts by volume The amount of Flexible Additive added to the 2K solid
hardener
colours or MS Supreme will depend on the flexibility of
the plastic. Always add flexible additive to the base
Bake for 30 minutes at 60ºC or air dry over night at
then catalyse entire paint mix with hardener in the
20ºC.
recommended ratio.
NOTE: When catalysed these products contain
isocyanate. Refer previous Safety Precautions in this
For Semi Rigid Plastics
section.
1. Mix
as
follows:
Pearl/Metalic Clear Over Base
2K Solid Colour 426 Line or
MS Supreme 455-39900 5 parts
PPG - GRS B.C. BASECOAT
- 452 LINE
Flexible Additive 499-35484 1 part
PPG - GRS MEDIUM THINNER
- 920 - D0871
Then catalyse and reduce as recommended above.
Selection of Thinner will depend on application
conditions. Refer to paint manufacturers
For Flexible Plastics
recommendations
1. Mix
as
follows:
Spray Gun Set
Gravity: 1.3-1.5mm
2K Solid Colour 426 Line or
up
Suction:1.4-1.8mm
MS Supreme 455-39900 2 parts
Air Pressure: 350-400kpa
Flexible Additive 499-35484 1 part
Mixing
1 part GRS B.C. Basecoat with
Then catalyse and reduce as recommended above.
1-part GRS Medium thinner by
volume. Flexible additive is not
required for the base coat.
Application
Apply light to medium coats of
colour to achieve coverage
allowing 10-15 minutes between
coats at 20ºC. Allow 15-20 minutes
air flash before applying clear coat.
G456450 en