Ford Falcon. Manual - part 442

501-19-4 Bumpers 501-19-4

REMOVAL AND INSTALLATION

3.  Disconnect the electrical connector to each lamp.

Front Bumper

Removal
1.  Remove the fender splash shield. Remove the

retaining scrivets (

9 x 6mm), screws and firtree

clips.
NOTE: There are a total of 2 screws attaching the

front lower section of the splashshield.
NOTE: Adjust torque specifications at the front of

the document.

Item

Description

1

Wiring Harness

2

Bumper Assy

4.  Remove the two plastic push-in rivets from the

radiator grille and lift grille to remove.

Item

Description

1

Fender Splash Shield

2

Firtree clip 6.5x25mm (2 off)

3 Scrivets - 6mm (

9 off)

4

Screw - 5mm (1 off)

5

Screw - 5mm (2 off)

2.  Remove the "lower air deflector" by removing the

eight attaching screws and two plastic push-in

rivets and sliding the air deflector rearwards.

Item

Description

1

Rivet push in

2

Grille

Item

Description

1

Air deflector

2

Screw

3

Rivet push in

4

Splash shield

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501-19-5 Bumpers 501-19-5

REMOVAL AND INSTALLATION (Continued)

5.  Remove the two screws from the bumper rabbit

Rear Bumper — Sedan

ears.

Removal
1.  Remove the rear splash shield by removing 2

plastic push in rivets, one rivet and a screw.

Item

Description

1

Screws

2

Upper crossmembers

Item

Description

3

Bumper

1

Rivet Aliminium

6.  To detach the bumper from the bumper mounting

2

Screw

brackets, hold the bumper by the wheel arch

3

Rivet - Push in plastic

opening and push up, at the same time slowly pull

outboard until the tip of the bumper is clear of the

4

Splash Shield

fender. At this point push up, at the same time

2.  Remove plastic push in rivet in wheel arch.

slowly pull outboard until the bumper "clicks" clear

3.  Remove three scrivets from the fording plate.

of the bracket.

NOTE: Fording plate should be below the wheel

7.  The bumper absorbes can be removed by

tub tabs.

removing the three screws for each side.

4.  Disconnect the electrical connector (if applicable).

Item

Description

5.  Remove boot trim scuff plate and foldback side

1

Front Absorbers

carpets to expose the four mounting nuts.

2

Screw and washer assy

Installation
1.  Reverse the procedure for Removal.

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501-19-6 Bumpers 501-19-6

REMOVAL AND INSTALLATION (Continued)

6.  Remove four mounting nuts from inside the boot.

Rear Bumper — Wagon

Removal
1.  Undo fording plate by drilling out the heads of the

two rivets at the bumper lower edge.

Item

Description

1

M5  Nuts

2

Bumper Assy

3

Body

Item

Description

7.  To detach the bumper from the bumper mounting

1

Nut & Washer Assy

brackets, hold the bumper by the wheel arch

2

Nylon retainer - Oval

opening and push up, at the same time slowly pull

3

Nylon retainer - Round

outboard until the bumper "clicks" clear of the

bracket.

4

Rivet

5

Scrivet

2.  Drill out tow plug rivets if fitted.
3.  Remove splash shield “removable rivets”.

Installation
1.  Reverse the procedure for removal.

Item

Description

1

Bolt  M6

2

Front cross member

3

Bumper front cover

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501-19-7 Bumpers 501-19-7

REMOVAL AND INSTALLATION (Continued)

4.  Remove the nut from inside the wheel arch on

5.  Remove bolt.

each side.

Item

Description

Item

Description

1

Nut

1

Nut & Washer Assy

2

Bolt

2

Nylon retainer - Oval

3

Valence Panel

3

Nylon retainer - Round

6.  Remove bumper assembly.

4

Rivet

7. Disconnect 

wiring.

5

Scrivet

Installation

5.  Remove scrivets (4) attaching front top edge of

1.  Reverse the procedure for Removal.

bumper.

6.  Pull out bumper and stud at the wheel arch and

quarter panel. The push-in studs mid way along

the side of the bumper will pull out with a small

amount of force.

7. Slide 

bumper 

rearwards.

8.  To remove the splash shields from the vehicle,

drill out the two rivet heads if required.

Installation
1.  Reverse the procedure for Removal.

Rear Bumper — Ute

Removal
1.  Remove tail lamps.
2.  Remove stone deflector flap.
3.  Remove 2 nuts at each end.
4. Remove 

licence 

plate.

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