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Table of Contents
III Check/repair of cylinder head .................................................................................... 53 Check of valve and valve guide ................................................................................. 54 Replacement of valve guide ...................................................................................... 55 Disassembly of valve guide ................................................................................ 55 Assembly of valve guide ..................................................................................... 55 Check/repair of valve seat ......................................................................................... 56 Check of valve spring ................................................................................................ 57 Check of spring .......................................................................................................... 58 Check of tappet .......................................................................................................... 59 Flywheel and clutch........................................................................................................... 61 Removal/installation of flywheel and clutch ............................................................... 61 Disassembly instructions of clutch compressing disc and disc plate................. 61 Disassembly instructions of flywheel .................................................................. 62 Disassembly instructions of pilot bearing ........................................................... 62 Disassembly instructions of rear oil seal ............................................................ 62 Assembly instructions of rear oil seal ................................................................. 63 Assembly instructions of crankshaft rear cover ................................................. 63 Assembly instructions of flywheel ...................................................................... 63 Assembly instructions of pilot bearing ................................................................ 64 Assembly instructions of clutch disc plate .......................................................... 65 Assembly instructions of clutch compressing disc ............................................. 65 Check of clutch compressing disc ............................................................................. 65 Check of clutch plate ................................................................................................. 67 Check of pilot bearing ................................................................................................ 67 Check of flywheel ....................................................................................................... 68 Cylinder block and crank connecting rod mechanisms .................................................... 69 Break down/installation of cylinder block and crank connecting rod mechanisms ... 69 Disassembly of connecting rod cap ................................................................... 70 Disassembly of piston and connecting rod ........................................................ 70 Disassembly of piston pin ................................................................................... 70 Disassembly of main bearing cap ...................................................................... 70 Disassembly of crankshaft ................................................................................. 71 Installation of main bearing cap.......................................................................... 71 Installation of piston pin ...................................................................................... 72 Installation of piston ring ..................................................................................... 74 Installation of piston connecting rod assembly .................................................. 74 Installation of connecting rod cap ....................................................................... 75 Check/repair of cylinder block ................................................................................... 75 Check of piston, piston ring and piston pin................................................................ 77 Check of connecting rod ............................................................................................ 79 Check of piston and connecting rod .......................................................................... 80 Check/repair of crankshaft ......................................................................................... 81
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