Dodge Sprinter. Manual - part 279

 

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Dodge Sprinter. Manual - part 279

 

 

SPECIFICATIONS - NAG1 AUTOMATIC TRANS-
MISSION

GEAR RATIOS

1ST

3.59:1

2ND

2.19:1

3RD

1.41:1

4TH

1.00:1

5TH

0.83:1

REVERSE

3.16:1

SPECIFICATIONS

COMPONENT

METRIC

(mm)

INCH (in.)

Geartrain End-play

0.3-0.5

0.012-0.020

Geartrain End-play Shim

0.2, 0.3,
0.4, and

0.5

0.008,
0.012,
0.016,

0.020

Rear Planetary Gear Set

End-play

0.15-0.6

0.006-0.024

Rear Planetary Gear Set

Snap-rings

3.0, 3.4,

and 3.7

0.118,

0.134,

0.146

B1 Clutch

Clearance -
Double Sid-

ed Friction

Discs

2 Disc

2.3-2.7

0.091-0.106

3 Disc

2.7-3.1

0.106-0.122

4 Disc

3.0-3.4

0.118-0.134

B1 Clutch

Clearance -

Single Sid-

ed Friction

Discs

4 Disc

2.2-2.6

0.087-0.102

6 Disc

2.4-2.8

0.095-0.110

8 Disc

2.6-3.0

0.102-0.118

B1 Clutch Snap-rings

2.6, 2.9,
3.2, 3.5,
3.8, and

4.1

0.102,

0.114,

0.126,
0.138,
0.150,

0.162

B2 Clutch

Clearance

4 Disc

1.9-2.3

0.075-0.091

5 Disc

2.0-2.4

0.079-0.095

B2 Clutch Snap-rings

2.9, 3.2,
3.5, 3.8,

and 4.1

0.114,

0.126,
0.138,
0.150,

0.162

B3 Clutch Clearance

2.0-2.4

0.079-0.095

B3 Clutch Snap-rings

3.2, 3.5,
3.8, 4.1,
4.4, and

4.7

0.126,
0.138,
0.150,
0.162,
0.173,

0.185

COMPONENT

METRIC

(mm)

INCH (in.)

K1 Clutch

Clearance -
Double Sid-

ed Friction

Discs

3 Disc

2.7-3.1

0.106-0.122

4 Disc

3.0-3.4

0.118-0.134

5 Disc

3.3-3.7

0.13-0.146

6 Disc

3.6-4.0

0.142-0.158

K1 Clutch

Clearance -

Single Sid-

ed Friction

Discs

6 Disc

2.4-2.8

0.095-0.110

8 Disc

2.6-3.0

0.102-0.118

10 Disc

2.8-3.2

0.110-0.126

12 Disc

2.9-3.3

0.114-0.130

K1 Clutch Snap-rings

2.6, 2.9,
3.2, 3.5,
3.8, and

4.1

0.102,

0.114,

0.126,
0.138,
0.150,

0.162

K2 Clutch

Clearance

3 Disc

2.3-2.7

0.091-0.106

4 Disc

2.4-2.8

0.095-0.110

5 Disc

2.5-2.9

0.099-0.114

6 Disc

2.7-3.1

0.106-0.122

K2 Clutch Snap-rings

2.3, 2.6,
2.9, 3.2,
3.5, and

3.8

0.091,
0.102,

0.114,

0.126,
0.138,

0.150

K3 Clutch

Clearance -
Double Sid-

ed Friction

Discs

3 Disc

2.3-2.7

0.091-0.106

4 Disc

2.4-2.8

0.095-0.110

5 Disc

2.5-2.9

0.099-0.114

K3 Clutch

Clearance -

Single Sid-

ed Friction

Discs

6 Disc

2.3-2.7

0.091-0.106

8 Disc

2.4-2.8

0.095-0.110

10 Disc

2.5-2.9

0.099-0.114

K3 Clutch Snap-rings

2.0, 2.3,
2.6, 2.9,
3.2, and

3.5

0.079,
0.091,
0.102,

0.114,

0.126,

0.138

21 - 86

AUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATION

VA

TORQUE SPECIFICATIONS

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Bolt, Transmission Hous-

ing to Engine

38

28

-

Bolt, Transmission Oil

Line to Transmission

Housing

34

25

-

Bolt, Oil Fill Tube to

Transmisson Housing

8

-

71

Bolt, Oil Fill Tube to Cyl-

inder Head

8

-

71

Bolt, Torque Converter to

Drive Plate

50

37

-

Bolt, B2 Clutch Carrier

16

-

141

Bolt, B1 Carrier to Con-

verter Housing

10

-

88.5

Nut, Propeller Flange

200

147.5

-

Bolt, Electrohydraulic Unit

8

-

71

Bolt, Transmission Hous-

ing to Converter Housing

20

-

177

Bolts, Oil Pan

8

-

71

Screws, Valve Body/Hous-

ing Side Cover

4

-

35

Bolt, Shift Plate

8

-

71

Bolt, Solenoid Leaf Spring

8

-

71

Plug, Oil Pan Drain

20

-

177

Nut, Shifter Mechanism to

Floor Pan

7

-

65

SPECIAL TOOLS - AUTOMATIC TRANSMIS-
SION - NAG1

SPECIAL TOOL CROSS REFERENCE CHART

MB

TOOL #

MILLER
TOOL #

DESCRIPTION

N/A

C-3339

DIAL INDICATOR SET

N/A

C-4171

DRIVE HANDLE

N/A

6311

GAUGE BAR

N/A

8266

END-PLAY SET

N/A

8266-18

END-PLAY ADAPTER

N/A

8863B

DIPSTICK

140 586

13 43 00

8900

MULTI-USE SPRING
COMPRESSOR

208 589

00 21 00

8901

PRESSING TOOL

N/A

8902A

SEAL INSTALLER

N/A

9078

STAKING TOOL

MB

TOOL #

MILLER
TOOL #

DESCRIPTION

N/A

9082

BEARING REMOVER

N/A

9287

BEARING INSTALLER

Dial Indicator - C-3339

VA

AUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATION

21 - 87

Handle, Universal - C-4171

Bar, Gauge - 6311

End Play Set - 8266

Adapter, Geartrain End-play - 8266-18

Dipstick - 8863B

Compressor, Multi-use Spring - 8900

Tool, Pressing - 8901

21 - 88

AUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATION

VA

Installer, Seal - 8902A

Tool, Staking - 9078

Remover, Bearing - 9082

Installer, Bearing - 9287

VA

AUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATION

21 - 89

 

 

 

 

 

 

 

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