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3. Position the shift motor and mode sensor assembly onto the transfer case. 4. Install the bolts (3) to hold the shift motor and mode sensor assembly (2) to the transfer case (1). REAR EXTENSION 1. Install new seal in rear extension housing seal with Installer D-163 and Handle C-4171. Verify that the 2. Apply bead of Mopar T Gasket Maker, or equivalent, to mating surface of rear extension housing. Keep 3. Align and install rear extension (1) on the transfer case (2). 4. Apply Mopar T Silicone Sealer to threads of rear extension housing bolts. Then install and tighten INSTALLATION 1. Mount transfer case on a transmission jack. 2. Secure transfer case to jack with chains. 3. Position transfer case under vehicle. 4. Align transfer case and transmission shafts and install transfer case onto the transmission. 5. Install and tighten transfer case attaching nuts to 27-34 N·m (20-25 ft. lbs.) torque. 6. Connect the vent hose. 7. Connect the shift motor and mode sensor wiring connectors. Secure wire harness to clips on transfer case. 8. Align and connect the propeller shafts. (Refer to 3 - DIFFERENTIAL & DRIVELINE/PROPELLER SHAFT/FRONT PROPELLER SHAFT - INSTALLATION) (Refer to 3 - DIFFERENTIAL & DRIVELINE/PROPELLER SHAFT/REAR 9. Fill transfer case with correct fluid. (Refer to 21 - TRANSMISSION/TRANSFER CASE/FLUID - STANDARD PRO- CEDURE) 10. Install skid plate, if equipped. 11. Remove transmission jack and support stand. 21 - 1496 TRANSFER CASE - NV244 GENII - SERVICE INFORMATION DR/DH |