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CAUTION: Make sure clutch cable has been discon- (20) Remove front engine mount screw and nut. wheelhouse or insulator bracket to transmission (23) Remove engine from vehicle. INSTALLATION (1) Install hoist to the engine and lower engine into the engine compartment. SEE: ENGINE MOUNT RUBBER INSULATORS, THIS GROUP. (2) Align engine mounts and install but do not tighten until all mounting bolts have been installed. (3) Install transmission case to cylinder block mounting screws. Tighten to 95 N Im (70 ft. lbs.) torque. (4) Remove engine hoist and transmission holding fixture. (5) Install ground strap. stallation. (8) Connect exhaust system. See Exhaust Systems Group 11 for installation. (9) Manual Transmission: Install transmission case lower cover. Automatic Transmission: Remove C clamp from torque converter housing. Align flexplate to torque Im (55 ft. lbs.) torque. (10) Manual Transmission: Connect clutch cable. See Clutch Group 6. (11) Install power steering pump. Refer to Cooling System Group 7, Accessory Drive Section for belt (12) Connect fuel line, heater hose, and accelerator cable. (13) Connect all electrical connections and har- nesses at throttle body and engine. (14) Install oil filter. Fill engine crankcase with proper oil to correct level. (15) Install air conditioning compressor (if equipped). See Heater and Air Conditioning, Group (16) Install air cleaner and hoses. radiator hoses. Fill cooling system. See Cooling Sys- (18) Install hood. ature is reached. (21) Adjust transmission linkage, if necessary. SOLID MOUNT COMPRESSOR BRACKET SERVICE When service procedures require solid mount bracket removal and installation for example: cylin- ACCESSORIES REMOVAL (1) Remove (and install/adjust) belts,see Accessory Drive Belts in Cooling System,Group 7. (2) Remove air conditioning compressor (in vehicle with lines and set aside) (Fig. 6). (3) Remove generator pivot bolt and remove gener- ator (in vehicle: turn wiring side up and disconnect, (4) Remove air conditioner compressor belt idler. SOLID MOUNT BRACKET—REMOVAL (FIG. 4) (1) Remove right engine mount yoke screw (see Engine Remove Fig. 3) securing engine mount sup- (2) Remove five side mounting bolts #1, #4 , #5, #6, and #7 (Fig. 4). (3) Remove front mounting nut, #2, and remove front bolt #3*. (4) Remove front mounting bolt and strut, rotate solid mount bracket away from engine and slide SOLID MOUNT BRACKET—INSTALLATION (1) Put spacer onto stud, then install bracket on front (#2 nut) mounting stud and slide bracket over (2) Loosen assembly bracket to engine fasteners (numbered #1 through #7 in Fig. 6). (3) CAUTION: Fasteners MUST BE TIGHTENED IN SE- • First Bolt #1 to 3.3 NIm (30 in. lbs.) • Second Nut #2 and Bolt #3 to 54 NIm (40 ft. lbs.). • Third Bolts #1 (second tightening) #4 and #5 to Im (40 ft. lbs.). • Fourth Bolts #6 and #7 to 54 NIm (40 ft. lbs.). (4) Install generator and compressor. Tighten com- pressor mounting bracket bolts to 54 N Im (40 ft. lbs.). SOLID MOUNT COMPRESSOR BRACKET REMOVAL (1) Disconnect negative battery cable 9 - 14 2.2/2.5L ENGINE Ä |