Daewoo Musso. Manual - part 24

1B1-32  M162 ENGINE MECHANICAL

Removal & Installation Procedure

1. Remove the intake air duct.

Installation Notice

2. Remove the ignition cable cover.

Installation Notice

3. Remove the spark plug connector and ignition cable.

4. Unscrew all the bolts (2,3) and remove the head cover and

the gasket.

Installation Notice

Notice

Unscrew the seven (M6 x 60) bolts and remove the ignition
cable cover.

Notice
Replace the gasket with a new one if necessary.

5. Installation should follow the removal procedure in the

reverse order.

6. Check for oil leaks by operating the engine.

Tightening  Torque

8 - 9  Nm

Tightening  Torque

9 - 10 Nm

Tightening  Torque

9 - 10 Nm

M162 ENGINE MECHANICAL  1B1-33

CYLINDER HEAD FRONT COVER

Preceding Work : Removal of cylinder head cover

Removal of coolant connection fitting

1 Camshaft Position Sensor
2 Magnet Assembly
3 Upper Guide Rail
4 Bolt (M6 x 60, 3 pieces) ................. 22.5-27.5 Nm

5 Bolt (M8 x 80, 3 pieces) ................. 22.5-27.5 Nm
6 Front Cover
7 Rubber Gasket ...................................... Replace
8 Bolt (M6 x 16, 3 pieces) ......................... 9-11 Nm

Removal & Installation Procedure

1. Remove the magnet assembly.

Installation Notice

Tightening  Torque

9 - 11 Nm

1B1-34  M162 ENGINE MECHANICAL

2. Remove the cylinder head front cover (6).

Installation Notice

4. Remove the gasket (arrow).

Installation Notice

Replace the gasket with new one and apply the sealant.

5. Installation should follow the removal procedure in the

reverse order.

Apply the sealant at the mating surface of the cylinder head
and the front cover.

3. Remove the upper guide rail pin and the guide rail (3).

Installation Notice

Install it while the chain tensioner is loose.

Tightening  Torque

22.5 - 27.5 Nm

M162 ENGINE MECHANICAL  1B1-35

CYLINDER HEAD

Preceding Work : Removal of cylinder head cover

Removal of cylinder head front cover
Removal of upper intake manifold

1 Cylinder Head Bolt (14 pieces)

.................................................... 1st step 55 Nm

2nd step 90°

3rd step 90°

2 Washers (14 pieces)
3 Flange Bolts (3 pieces) ................ 1st step 20 Nm

2nd step 90°

4 Exhaust Camshaft Sprocket
5 Cylinder Head
6 Gasket ................................................... Replace
7 Dowel Sleeve