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4B – 8 MASTER CYLINDER UNIT REPAIR D24B001 MASTER CYLINDER (ABS Type Master Cylinder is Shown, Disassembly Procedure 1. Remove the master cylinder. Refer to “Master Cylin- der Assembly” in this section. 2. Remove the brake fluid reservoir. Refer to “Brake Fluid Reservoir” in this section. 3. Remove the reservoir seals (1). 4. Remove the washer (2). 5. Remove the stop pin (3). D24B002 6. Remove the boot (1). 7. Remove the retaining ring (2). Notice: When removing the retaining ring, avoid dam- 8. Remove the primary piston (3). 9. Carefully remove the secondary piston assembly and the spring from the master cylinder bore (4). D24B003 Assembly Procedure 1. Install the secondary piston assembly . 2. Install the stop pin. 3. Install the primary piston. 4. Install the retaining ring. 5. Install the boot. 6. Install the washer. 7. Install the reservoir seals. 8. Install the brake fluid reservoir. Refer to “Brake Fluid Reservoir” in this section. 9. Install the master cylinder. Refer to “Master Cylinder Assembly” in this section. 10. Raise and suitably support the vehicle. 11. Bleed the braking system. Refer to Section 4A, Hy- draulic Brakes. 12. Lower the vehicle. |