Daewoo Matiz (2003 year). Manual - part 123

MANUAL TRANSAXLE DRIVE AXLE  3B – 7

D14B505B

5. Install the control arm ball joint bolt.

Tighten

Tighten the control arm ball joint bolt to 50–70 N

S

m

(36–52 lb-ft).

a. Control arm ball joint bolt

6. Install the tie rod into the knuckle and install the tie

rod end joint castellated nut.

Tighten

Tighten the tie rod end joint castellated nut to 30–55
N

S

m (21–41 lb-ft).

b. Tie rod end joint castellated nut.

D14B506A

33–53 N

S

m

40–50 N

S

m

7. Install the stabilizer bar.

Tighten

D

Tighten the stabilizer bar mounting bolts 33–53
N

S

m (24–39 lb-ft).

D

Tighten the stabilizer bar castellated nut to 40–50
N

S

m (30–36 lb-ft).

a. Stabilizer bar mounting bolt.

b. Stabilizer bar castellated nut.

D14B507A

8. Install the drive axle shaft nut.

Tighten

Tighten the drive axle shaft nut to 210 N

S

m (155 lb-ft)

Notice: Always use a new nut. Always peen the
caulking nut with a punch and a hammer until the nut
is locked into place on the wheel hub.

9. Install the wheels. Refer to Section 2E, Tires and

wheels.

D13BB520A

10. Refill the transaxle fluid to the proper level.

D

Tighten the drain plug to 25-30 N

S

m (18-22 lb-ft)

(a).

D

Remove the oil level plug (1).

D

Refill recommended fluid to the proper level.

D

Tighten the oil level plug to 36-54 N

S

m (26–40 lb-

ft) (b).

ÁÁÁÁÁÁÁ

ÁÁÁÁÁÁÁ

Classification

ÁÁÁÁÁÁÁÁÁÁÁ

ÁÁÁÁÁÁÁÁÁÁÁ

75W–85 (GL–4)

ÁÁÁÁÁÁÁ

ÁÁÁÁÁÁÁ

Capacity

2.1L (2.21 gt)

3B – 8  MANUAL TRANSAXLE DRIVE AXLE

35–55 N

S

m

D13B521A

11. Install the transaxle under cover.

Tighten

Tighten the transaxle under cover bolts to 35–55
N

S

m (25–41 lb-ft)

MANUAL TRANSAXLE DRIVE AXLE  3B – 9

UNIT REPAIR

D104B701

INNER JOINT (TRANSAXLE SIDE)

Tool Required

J–35566 Boot Clamp Pliers

Disassembly Procedure

1. Remove the drive axle. Refer to “Drive Axle Assem-

bly” in this section.

2. Remove the clamps on the joint boot.

D

Remove the boot clamp (large) using the boot
clamp pliers J–35566 (1).

D

Remove the boot clamp (small) (2).

D104B702

3. Remove the joint housing from boot.

a. Boot.

b. Joint housing.

D104B703

4. Degrease the joint assembly.

5. Remove the tripot joint.

D

Remove the circlip (1).

D

Remove the tripot joint (2).

3B – 10  MANUAL TRANSAXLE DRIVE AXLE

D104B704

6. Remove the drive axle shaft boot.

D104B705

Assembly Procedure

1. Install in the reverse order of removal.

2. Fill the joint housing with recommended grease when

installing.

ÁÁÁÁÁÁÁ

ÁÁÁÁÁÁÁ

Capacity

ÁÁÁÁÁÁÁÁÁÁÁ

ÁÁÁÁÁÁÁÁÁÁÁ

90–100 g (3.2–3.5 ounces)

Notice:  Always use the recommended grease. If not,
joint and boot can be damaged.

Important: Always use new clamps.

Inspection Procedure

1. Inspect the operation of joint.

2. Inspect for a leaking boot through the clamp side.

D104B706

OUTER JOINT (WHEEL SIDE)

Disassembly Procedure

1. Remove the drive axle. Refer to “Drive Axle Assem-

bly” in this section.

2. Remove the clamps on the joint boot.

D

Remove the boot clamps (1,2).

D104B707

3. Degrease the joint assembly.

4. Remove the joint assembly.

D

Widen the circlip (1).

D

Remove the joint assembly while widening the cir-
clip (2).