Daewoo Korando. Manual - part 35

1B1-76  M162 ENGINE MECHANICAL

7. Connect the new timing chain (2) to the used timing chain

(3) with the link (5), center plate (6, thickness 1.6mm),
and the outer plate (7).

8. Rotate the crankshaft in the direction if engine revolution

by pressing the new timing chain against the exhaust
camshaft sprocket to prevent it to be tangled.

Notice

Be sure to remove the wedge before cranking the engine.

9. Take out the used timing chain out from the chain housing.

10. Connect both separators of the new timing chain with the

link (5) and the center plate (6).

6. Remove the outer plate (7) with the screw driver and

remove the link (5).

11. Install the jaw (a) and the thrust piece (b) to the assembly

tool as shown in the figures.

M162 ENGINE MECHANICAL  1B1-77

15. Replace the thrust piece (b) as shown in the figure.

13. Install the assembly tool above the link and tighten the

spindle (c) until a block is felt.

14. Place the assembly tool.

12. Place the outer plate (7, thickness 1.2mm) inside the thrust

piece (b).

16. Install the assembly tool to the link pin and tighten the

spindle (c).

Tightening Torque

30 Nm

1B1-78  M162 ENGINE MECHANICAL

17. Rivet the link pin.

Check the condition and it again if necessary.

18. Install the chain tensioner.

Installation Notice

19. Check the camshaft timing position.

Tightening Torque

Screw Plug

40 Nm

Tensioner Assembly 72 - 88 Nm

M162 ENGINE MECHANICAL  1B1-79

TENSIONING RAIL

Preceding Work : Removal of timing gear case cover

1 Tensioning Rail
2 Plastic Guide
3 Tensioning Rail Pin
4 Guide Rail

Removal & Installation Procedure

1. Put the assembly mark at the camshaft sprocket and the

timing chain with the paint (arrow).

2. Remove the exhaust camshaft sprocket.

3. Remove the tensioning rail (1) from the tensioning rail pin

(3).

Notice

l

Replace the plastic guide (2) if it is damaged.

l

For installation, exactly align the plastic guide (2) with

the tensioning rail (1).

4. Installation should follow the removal procedure in the

reverse order.

5. Check the camshaft timing position.