Daewoo Nubira. Manual - part 52

HYDRAULIC BRAKES  4A – 15

DAEWOO V–121 BL4

BRAKE HOSE FRONT

Removal Procedure

1.  Raise and suitably support the vehicle.
2.  Disconnect the brake line from the brake hose sup-

port bracket on the wheel housing on each side of
the vehicle.

3.  Remove the retainer.

4.  Disconnect the brake hose from the ”C” bracket on

the steering knuckle shaft.

5.  Remove the bolt from the brake caliper.
6.  Remove the seal rings and the disc brake hose.

4A – 16

I

HYDRAULIC BRAKES

DAEWOO V–121 BL4

Installation Procedure

1.  Install the new disc brake hose to the caliper with

new seal rings and the bolt.

Tighten

Tighten the front disc brake hose–to–caliper bolt to 40
N

S

m (30 lb–ft).

2.  Slide the brake hose on the steering knuckle shaft

”C” bracket.

3.  Connect the brake line to the brake hose on the

wheel housing bracket on each side of the vehicle.

Tighten

Tighten the brake line to 16 N

S

m (12 lb–ft).

4.  Lower the vehicle.
5.  Bleed the brake system. Refer to”Manual Bleeding

the Brakes” in this section.

6.  Check the brake system for leaks.

HYDRAULIC BRAKES  4A – 17

DAEWOO V–121 BL4

STOPLAMP SWITCH

Removal Procedure

1.  Disconnect the negative battery cable.
2.  Disconnect the connector from the stoplamp switch.
3.  Rotate the switch and remove it from the brake

pedal bracket.

Installation Procedure

1.  Insert the stoplamp switch into the brake pedal

bracket and rotate the switch to lock it.

2.  Connect the electrical connector to the stoplamp

switch.

3.  Press the brake pedal and pull the switch plunger to

its maximum setting to adjust the switch.

4.  Release the plunger and pull up on the pedal.
5.  Connect the negative battery cable.

BRAKE PEDAL

Removal Procedure

1.  Remove the stoplamp switch.

4A – 18

I

HYDRAULIC BRAKES

DAEWOO V–121 BL4

2.  Notice how the brake pedal return spring is installed

so that it can be reinstalled the same way. Move
the end of the brake return spring away from the
clevis retainer on the brake pedal.

3.  Remove the clip, the retainer, and the clevis pin

from the brake pedal.

4.  Remove the retaining clip from the brake pedal

shaft, and remove the nut and the washer from the
shaft.

5.  Remove the pedal shaft and the brake pedal.

Installation Procedure

1.  Coat the pedal shaft with grease.
2.  Place the brake pedal and the return spring in the

brake pedal bracket, and install the shaft, the wash-
er, and the nut.

Tighten

Tighten the shaft nut to 18 N

S

m (13 lb–ft).

3.  Install the retaining clip into the hole in the pedal

shaft.

4.  Align the clevis with the holes in the brake pedal,

and install the clevis pin, the clevis retainer, and the
clip.

5.  Install the stoplamp switch.