DAF CF65, CF75, CF85 Series . Manual - part 201

©

 200351

4-17

Removal and installation

CE ENGINE

ΧΦ65/75/85 series

2

2

4.11 REMOVAL AND INSTALLATION, STARTER MOTOR

Removing the starter motor
1.

Remove both battery leads from the battery 
terminals.

2.

Remove the electrical connections from the 
starter motor.

3.

Remove the attachment nuts from the starter 
motor and remove the starter motor.

4.

Check the starter pinion for damage.

Installing the starter motor
1.

Clean the contact surfaces of the starter 
motor and the flywheel housing.

2.

Install the starter motor in the flywheel 
housing and tighten the attachment nuts to 
the specified torque. See "Technical data".

3.

Fit the electrical connections of the starter 
motor.

4.

Reconnect both leads to the battery 
terminals.

CE ENGINE

4-18

©

 200351

Removal and installation

2

ΧΦ65/75/85 series

2

4.12 REMOVAL AND INSTALLATION, POLY-V-BELT

Removing the poly-V-belt
1.

Remove the battery terminal clamp from the 
negative terminal of the starter battery and 
break the contact.

2.

Put a ratchet with a 

3

/

8

" socket (A) in the arm 

(B) of the belt tensioner and release the belt 
so that it can be removed from the belt 
pulleys. Carefully let the belt tensioner 
expand to the stop.

3.

Remove the poly-V-belt (C), lifting it over the 
fan.

Installing the poly-V-belt
1.

Inspect the belt pulleys for damage, rust and 
grease deposits. Clean or replace the belt 
pulleys if necessary.

2.

Pull the poly-V-belt over the fan.

3.

Place a ratchet with a 

3

/

8

" socket in the arm 

of the belt tensioner and push the belt 
against the spring pressure so that it can be 
placed on all belt pulleys. Carefully let the 
belt tensioner spring back until the belt is 
tensioned.

M201083

A

B

C

©

 200351

4-19

Removal and installation

CE ENGINE

ΧΦ65/75/85 series

2

2

4.13 REMOVAL AND INSTALLATION, ALTERNATOR

Removing the alternator
1.

Remove both battery leads from the battery 
terminals.

2.

Remove the alternator electrical 
connections.

3.

Remove the poly-V-belt.

4.

Remove the attachment bolts from the 
alternator and remove the alternator.

Installing the alternator
1.

Fit the alternator and tighten the attachment 
bolts to the specified torque. See "Technical 
data".

2.

Fit the poly-V-belt.

3.

Fit the electrical connections of the 
alternator.

4.

Reconnect both leads to the battery 
terminals.

CE ENGINE

4-20

©

 200351

Removal and installation

2

ΧΦ65/75/85 series

2

4.14 REMOVAL AND INSTALLATION, FLYWHEEL

Removing the flywheel
1.

Remove the gearbox.

2.

Remove the clutch release assembly and the 
clutch plate.

3.

Remove the attachment bolts from the 
flywheel.

4.

To guide the flywheel during removal, fit two 
threaded ends - each approx. 90 mm - to the 
now-empty bolt holes.

5.

Place two bolts in the circumference of the 
flywheel and carefully pull the flywheel free.

Installing the flywheel
1.

Clean the flywheel housing.

2.

Clean the crankshaft flange and attachment 
bolts.

3.

Clean the rear of the flywheel and inspect it. 
See "Inspection and adjustment".

4.

Fit the flywheel.

5.

Apply a drop of engine oil to the attachment 
bolts and install them. Tighten the 
attachment bolts in a crosswise sequence to 
the specified torque. See "Technical data".

6.

Fit the clutch plate and the clutch release 
assembly.

7.

Fit the gearbox.