Chrysler Town, Dodge Caravan. Manual - part 545

DaimlerChrysler International Operations

Attn. Publications Dept.

CIMS 486-02-70

800 Chrysler Drive

Auburn Hills, MI 48326-2757

✃

CHRYSLER

2003 RG

2.5L DIESEL ENGINE

SERVICE MANUAL

SUPPLEMENT

NO PART OF THIS PUBLICATION MAY BE
REPRODUCED,

STORED

RETRIEVAL

SYSTEM, OR TRANSMITTED, IN ANY FORM OR
BY ANY MEANS, ELECTRONIC, MECHANICAL,
PHOTOCOPYING, RECORDING, OR OTHERWISE,
WITHOUT THE PRIOR WRITTEN PERMISSION
OF DAIMLERCHRYSLER CORPORATION.

DaimlerChrysler Corporation reserves the right to make changes in design or
to make additions to or improvements in its products without imposing any
obligations upon itself to install them on its products previously manufac-
tured.

FOREWORD

This manual is designed as a supplement to be used along with the 2003 Voyager Service Manual. It

includes information related to the 2.5L diesel engine installed in this vehicle by DaimlerChrysler Corporation.
For diagnosis or service procedures relating to other components or systems, refer to the 2003 Voyager Service
Manual.

The information contained in this service manual has been prepared for the professional automotive tech-

nician involved in daily repair operations. Information describing the operation and use of standard and
optional equipment is included in the Owner’s Manual provided with the vehicle.

Information in this manual is divided into groups. These groups contain description, operation, diagnosis,

testing, adjustments, removal, installation, disassembly, and assembly procedures for the systems and compo-
nents. To assist in locating a group title page, use the Group Tab locator by clicking to the following page. The
first page of the group has a contents section that lists major topics within the group.

A Service Manual Comment form is included at the rear of this manual. Use the form to provide

DaimlerChrysler Corporation with your comments and suggestions.

Tightening torques are provided as a specific value throughout this manual. This value represents the

midpoint of the acceptable engineering torque range for a given fastener application. These torque values are
intended for use in service assembly and installation procedures using the correct OEM fasteners. When
replacing fasteners, always use the same type (part number) fastener as removed.

DaimlerChrysler Corporation reserves the right to change testing procedures, specifications, diagnosis,