Chrysler RG Voyager. Manual - part 947

 

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Chrysler RG Voyager. Manual - part 947

 

 

CYLINDER HEAD

DESCRIPTION

SPECIFICATION

Metric

Standard

Gasket

Thickness

(Compressed)

0.65-0.75 mm

0.0007-0.0024
in.

VALVES

DESCRIPTION

SPECIFICATION

Metric

Standard

Face Angle-

Intake

-

45-45.5°

Face Angle-

Exhaust

-

45-45.5°

Head Diameter-

Intake

47.87-48.13

mm

1.88-1.89 in.

Head Diameter-

Exhaust

35.37-35.63

mm

1.39-1.40 in.

Valve Lift (Zero

Lash)-Intake

and Exhaust-

3.3L

9.80 mm

0.385 in.

Valve Lift (Zero

Lash)-Intake

and Exhaust-

3.8L

11.0 mm

0.433 in.

Valve Length-

Intake

125.84-126.6

mm

4.95-4.98 in.

Valve Length-

Exhaust

127.20-127.96

5.00-5.04 in.

Valve Stem to

Tip Height

(valve tip to

spring seat

washer)-Intake

48.1-49.7 mm

1.89-1.95 in.

Valve Stem to

Tip Height

(valve tip to

spring seat

washer)-

Exhaust

48.53-50.09

mm

1.91-1.97 in.

VALVE SEAT

DESCRIPTION

SPECIFICATION

Metric

Standard

Angle

-

44.5-45°

Run Out

(Service Limits)

0.0762 mm

0.003 in.

Width-Intake
and Exhaust

1.50-2.00 mm

0.057-0.078 in.

VALVE GUIDE

DESCRIPTION

SPECIFICATION

Metric

Standard

Guide Bore

Diameter (Std.)

6.975-7.00 mm

0.274-0.275 in.

VALVE MARGIN

DESCRIPTION

SPECIFICATION

Metric

Standard

Intake

0.825-0.973

mm

0.032-0.038 in.

Exhaust

1.565-1.713

mm

0.061-0.067 in.

VALVE STEM DIAMETER

DESCRIPTION

SPECIFICATION

Metric

Standard

Intake

(Standard)

6.935-6.953

mm

0.2718-0.2725

in.

Exhaust

(Standard)

6.906-6.924

mm

0.2718-0.2725

in.

VALVE STEM TO GUIDE CLEARANCE

DESCRIPTION

SPECIFICATION

Metric

Standard

Intake

0.025-0.065

mm

0.001-0.0025 in.

Exhaust

0.059-0.094

mm

0.002-0.0037 in.

Max Allowable-

Intake (Rocking

Method)

0.247 mm

0.010 in.

RS

ENGINE 3.3/3.8L

9 - 97

ENGINE 3.3/3.8L (Continued)

DESCRIPTION

SPECIFICATION

Metric

Standard

Max Allowable-

Exhaust

(Rocking

Method)

0.414 mm

0.016 in.

PUSH RODS

DESCRIPTION

SPECIFICATION

Metric

Standard

Length

135.438 mm

5.33 in.

VALVE SPRING

DESCRIPTION

SPECIFICATION

Metric

Standard

Free Length-

Type A

51.4 mm

2.02 in.

Free Length-

Type B

53.4 mm

2.10 in.

Wire Diameter

Type A

3.95-4.77 mm

0.15-0.19 in.

Wire Diameter

Type B

4.19-4.29 mm

0.16-0.17 in.

Number of Coils

Type A

7.52

Number of Coils

Type B

7.25

Spring Tension

(Valve Closed)

Type A

376.4-424.4 N

@ 41.9 mm

84.6-95.6 lbs.
@ 1.65 in.

Spring Tension

(Valve Open)

Type A

863.9-959.9 N

@ 41.9 mm

194.2-215.8 lbs.
@ 1.65 in.

Spring Tension

(Valve Closed)

Type B

377-423 N @

41.9 mm

84.8-95.2 lbs.
@ 1.65 in.

Spring Tension

(Valve Open)

Type B

880-962 N @

30.91 mm

197.9-216.3 lbs.
@ 122 in.

Installed Height

41.1-42.7 mm

1.61-1.68 in

LUBRICATION

DESCRIPTION

SPECIFICATION

Metric

Standard

At Curb Idle

Speed*

(Minimum with

engine at
operating

temperature)

34.47 kPa

5 psi

At 3000 RPM

205-551 kPa

30-80 psi

Oil Filter

By-Pass Valve

Setting

62-103 kPa

9-15 psi

Oil Pressure

Switch Actuating

Pressure

14-28 Kpa

2-4 psi

caution:

*If pressure is ZERO at curb idle, DO NOT run engine

at 3000 rpm.

OIL PUMP

DESCRIPTION

SPECIFICATION

Metric

Standard

Clearance Over

rotors-Inner and

Outer

0.10 mm

0.004 in.

Cover

Out-Of-Flat

(Max.)

0.025 mm

0.001 in.

Inner Rotor

Thickness

7.64 mm

0.301 in.

Outer Rotor

Thickness (Min)

7.64 mm

0.301 in.

Outer Rotor

Clearance

(Max)

0.039 mm

0.015 in.

Outer Rotor

Diameter (Min)

79.95 mm

3.148 in.

Tip Clearance

Between Rotors

(Max)

0.20 mm

0.008 in.

9 - 98

ENGINE 3.3/3.8L

RS

ENGINE 3.3/3.8L (Continued)

SPECIFICATIONS - TORQUE

DESCRIPTION

N·m

Ft.

Lbs.

In.

Lbs.

Camshaft Sprocket—Bolt

54

40

—

Camshaft Thrust
Plate—Bolts

12

—

105

Connecting Rod
Cap—Nuts

54 +

1

⁄

4

turn

40

+

1

⁄

4

turn

—

Cracked Connecting Rod
Cap— Bolts

(Refer to 9 - ENGINE/

ENGINE BLOCK/

PISTON &

CONNECTING ROD -

INSTALLATION)

Crankshaft Main Bearing
Cap—Bolts

41 +

1

⁄

4

turn

30

+

1

⁄

4

turn

—

Crankshaft Main Bearing
Cap Cross Bolts (3.8L)

61

45

—

Crankshaft Oil Seal
Retainer Rear—Bolts

12

—

105

Crankshaft Damper—Bolt

54

40

—

Cylinder Block Drain
Plugs

20

15

—

Cylinder Head—Bolts

(Refer to 9 - ENGINE/

CYLINDER HEAD -

INSTALLATION)

Cylinder Head Cover—
Bolts

12

—

105

Flex Plate to Crankshaft

95

70

—

Engine Mounting

(Refer to 9 - ENGINE/
ENGINE MOUNTING)

Exhaust Manifold—Bolts

23

—

200

Exhaust Crossover
Pipe—Bolts

54

40

—

Intake Manifold -
Lower—Bolts

23

—

200

Intake Manifold - Lower
Gasket Retainer—Bolts

12

—

105

Intake Manifold
Upper—Bolts

12

—

105

Lifter Yoke Retainer—
Bolts

12

—

105

Oil Filter Attaching Fitting

54

40

—

Oil Cooler Attaching
Fitting

27

20

—

Oil Filter

20

15

—

Oil Filter Adapter—Bolts

28

—

250

DESCRIPTION

N·m

Ft.

Lbs.

In.

Lbs.

Oil Gallery Plug

27

20

—

Oil Pan—Bolts

12

—

105

Oil Pan Drain—Plug

27

20

—

Oil Pressure Switch

23

—

200

Oil Pump Cover
Plate—Screws

12

—

105

Oil Pump Pick-up
Tube—Bolt

28

—

250

Oil Dipstick Housing—
Bolts

48

35

—

Rocker Arm Shaft—Bolts

23

—

200

Spark Plug

16

12

—

Thremostat Housing

12

—

105

Timing Chain Case Cover

—M8 Bolt

27

20

—

—M10 Bolt

54

40

—

Water Pump—Bolts

12

—

105

Water Pump Pulley—
Bolts

28

—

250

RS

ENGINE 3.3/3.8L

9 - 99

ENGINE 3.3/3.8L (Continued)

SPECIAL TOOLS

3.3/3.8L ENGINE

Dolly 6135

Cradle 6710A

Adapter 6909A

Adapter 8444

Adapter 6912

Puller 1026

Insert, Crankshaft 8450

Crankshaft Damper/Sprocket Installer 8452

9 - 100

ENGINE 3.3/3.8L

RS

ENGINE 3.3/3.8L (Continued)

 

 

 

 

 

 

 

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