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(13) Center the heat shrink tubing over the joint and heat using a heat gun. Heat the joint until the (14) Repeat steps 8 through 13 for each wire. behind the connector and 2 inches past the repair. (16) Re-connect the repaired connector. tems. TERMINAL REPLACEMENT (1) Disconnect battery. its mating half. Remove connector locking wedge, if (3) Remove connector locking wedge, if required (Fig. 16). (4) Position the connector locking finger away from the terminal using the proper pick from special tool (5) Cut the wire 6 inches from the back of the con- nector. (6) Remove 1 inch of insulation from the wire on the harness side. (7) Select a wire from the terminal repair assem- bly that best matches the color wire being repaired. (8) Cut the repair wire to the proper length and remove 1 inch of insulation. (9) Place a piece of heat shrink tubing over one side of the wire. Make sure the tubing will be long (10) Spread the strands of the wire apart on each part of the exposed wires. (11) Push the two ends of wire together until the strands of wire are close to the insulation. (12) Twist the wires together. core type solder only. Do not use acid core solder. (14) Center the heat shrink tubing over the joint and heat using a heat gun. Heat the joint until the (15) Insert the repaired wire into the connector. the connector locking wedge, if required, and reconnect the connector to its mating Fig. 15 Stagger Cutting Wires 1 – REPAIR SIDE WIRES Fig. 16 Connector Locking Wedge Tab (Typical) 1 – CONNECTOR Fig. 17 Terminal Removal 1 – CONNECTOR JX 8W - 01 GENERAL INFORMATION 8W - 01 - 13 SERVICE PROCEDURES (Continued) |