FRONT SUSPENSION
TABLE OF CONTENTS
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DESCRIPTION AND OPERATION
FRONT SUSPENSION SYSTEM. . . . . . . . . . . . . . . 9
SHOCK ASSEMBLY (FRONT). . . . . . . . . . . . . . . . 10
STEERING KNUCKLE . . . . . . . . . . . . . . . . . . . . . 11
HUB AND BEARING (FRONT) . . . . . . . . . . . . . . . 11
UPPER CONTROL ARM (FRONT) . . . . . . . . . . . . 11
BALL JOINT (FRONT UPPER) . . . . . . . . . . . . . . . 12
LOWER CONTROL ARM . . . . . . . . . . . . . . . . . . . 12
BALL JOINT (LOWER) . . . . . . . . . . . . . . . . . . . . . 12
STABILIZER BAR (FRONT) . . . . . . . . . . . . . . . . . 12
DIAGNOSIS AND TESTING
SHOCK ASSEMBLY (FRONT). . . . . . . . . . . . . . . . 12
STEERING KNUCKLE . . . . . . . . . . . . . . . . . . . . . 13
HUB AND BEARING (FRONT) . . . . . . . . . . . . . . . 13
UPPER CONTROL ARM (FRONT) . . . . . . . . . . . . 13
BALL JOINT (FRONT UPPER) . . . . . . . . . . . . . . . 13
LOWER CONTROL ARM . . . . . . . . . . . . . . . . . . . 13
BALL JOINT (LOWER) . . . . . . . . . . . . . . . . . . . . . 13
STABILIZER BAR (FRONT) . . . . . . . . . . . . . . . . . 14
SERVICE PROCEDURES
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
REMOVAL AND INSTALLATION
SERVICE WARNINGS AND CAUTIONS . . . . . . . . 14
SHOCK ASSEMBLY (FRONT). . . . . . . . . . . . . . . . 15
STEERING KNUCKLE . . . . . . . . . . . . . . . . . . . . . 17
HUB AND BEARING (FRONT) . . . . . . . . . . . . . . . 21
UPPER CONTROL ARM (FRONT) . . . . . . . . . . . . 26
LOWER CONTROL ARM . . . . . . . . . . . . . . . . . . . 27
STABILIZER BAR (FRONT) . . . . . . . . . . . . . . . . . 30
WHEEL MOUNTING STUDS (FRONT) . . . . . . . . . 31
DISASSEMBLY AND ASSEMBLY
SHOCK ASSEMBLY (FRONT). . . . . . . . . . . . . . . . 33
BALL JOINT SEAL BOOT (FRONT UPPER) . . . . . 37
BALL JOINT SEAL BOOT (LOWER) . . . . . . . . . . . 37
LOWER CONTROL ARM FRONT ISOLATOR
BUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
LOWER CONTROL ARM REAR ISOLATOR
BUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
CONTROL ARM CLEVIS BUSHING . . . . . . . . . . . 42
STABILIZER BAR BUSHING (FRONT) . . . . . . . . . 43
SPECIFICATIONS
FRONT SUSPENSION FASTENER TORQUE
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . 43
SPECIAL TOOLS
FRONT SUSPENSION . . . . . . . . . . . . . . . . . . . . . 44
DESCRIPTION AND OPERATION
FRONT SUSPENSION SYSTEM
DESCRIPTION
This vehicle’s front suspension is a short long arm
design used in conjunction with a gas pressurized
shock absorber and coil spring assembly (Fig. 1).
The upper control arm of the vehicle is mounted
using rubber isolation bushings to an aluminum cast-
ing which is attached to the shock tower using 4
mounting bolts. This aluminum casting is also used
as the upper mount for the front shock/coil spring
assembly. The shock absorber assembly is also iso-
lated from the aluminum bracket using a 2 piece rub-
ber bushing design. The lower control arm is
mounted to the vehicle’s front suspension crossmem-
ber using 2 through bolts per control arm. The lower
control arm is also isolated from the vehicle using 2
rubber bushings of unique design for the front and
rear mounting location. The bottom of the shock
absorber is mounted to the lower control arm by a
clevis bracket which is part of the shock absorber
assembly. The clevis bracket is mounted to and iso-
lated from the lower control arm using a rubber iso-
lation bushing and a through-bolt. The front steering
knuckle is mounted to the vehicle by a ball joint
located in the upper and lower control arms.
A sealed for life front hub and bearing assembly is
attached to the front steering knuckle. The outer C/V
joint assembly is splined to the front hub and bear-
ing assembly and is retained by a nut, nut retainer
and cotter pin.
OPERATION
The front suspension allows each front wheel on
vehicle to adapt to different road surfaces and condi-
tions without affecting the control of the vehicle.
Each side of the front suspension is allowed to move
independently from the other. Both sides of the front
suspension are allowed to pivot so the vehicle can be
steered in the direction preferred. Steering of the
vehicle is provided by a rack and pinion steering gear
which is connected directly to each steering knuckle
by an outer tie rod.
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SUSPENSION
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