Index Chrysler Chrysler Town & Country/Voyager, Dodge Caravan, Plymouth Voyager - service repair manual 1992 year
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TRANSAXLE CONTENTS page page A-523 MANUAL TRANSAXLE . . . . . . . . . . . . . . . 1 ALL WHEEL DRIVE POWER TRANSFER UNIT (P.T.U.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 4-SPEED ELECTRONIC TRANSAXLE HYDRAULIC SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . 184 4-SPEED ELECTRONIC TRANSAXLE ON-BOARD DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . 157 4-SPEED ELECTRONIC AUTOMATIC TRANSAXLE . . . . . . . . . . . . . . . . . . . . . . . . . . 82 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . 197 THREE SPEED TORQUEFLITE AUTOMATIC TRANSAXLE . . . . . . . . . . . . . . . . . . . . . . . . . . 32 THREE SPEED TRANSAXLE HYDRAULIC SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . 176 A-523 MANUAL TRANSAXLE INDEX page page Bearing Adjustment Procedure . . . . . . . . . . . . . . . 29 Differential Bearing Preload Adjustment . . . . . . . . 30 Gearshift Linkage Adjustment (Cable Operated) . . . 2 General Information . . . . . . . . . . . . . . . . . . . . . . . . 1 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 In-Car Transaxle Disassemble/Assemble . . . . . . . . 4 Out of Car Transaxle—Disassemble and Assemble . 5 Subassembly-Recondition . . . . . . . . . . . . . . . . . . 15 Transaxle Removal and Installation . . . . . . . . . . . . 4 GENERAL INFORMATION Safety goggles should be worn at all times when working on these transaxles. All manual The Chrysler 5-speed manual transaxles combine gear reduction, ratio selection, and differential func- All shift forks are cast iron. Do not interchange 1-2 or 5th shift fork pads with the 3-4 shift fork pads. If any synchronizer is to be disassembled, mark all parts so that they will be reassembled in the CAUTION: 1-2 synchronizer assembly components To reduce wear, the manual transaxle uses SAE 5W-30 engine oil as the lubricant. Gear ratios for the A-523 are as follows:1st-3.31, 2nd-2.06, 3rd-1.36, 4th-0.97, 5th-0.71, Reverse-3.14. IDENTIFICATION The transaxle model, assembly number, build date, and final-drive ratio are stamped on a tag that is Certain transaxle assemblies use high-strength Steel in various gears to provide adequate life in Fig. 1 External Transaxle Components . TRANSAXLE 21 - 1 |