Chery S11 / Chery QQ. Manual - part 265

 

Chery    QQ    Maintenance Manual                      Transmission System

 

 

7. Hammer the  synchronizer  assembly. 

Notice: 

 Use special  tool  support  right  output shaft ，avoid  bearing  holding 

race  destroy。 

 When installing the synchronizer assembly, keep the synchronizer  insert 

and the synchronizer insert on the synchronizer assembly face to face.   

 After installation, check if the 1st gear turns smoothly. 

 

              Fig.3-40 
8. Spread lubricant on the snap ring and needle roller bearing, and then install the 

2nd synchronizer ring and 2nd driven gear. 

 

1-1st driven gear   

2- Synchronizer assembly 

3- Snap ring   

4- Needle roller bearing     

5-2nd synchronizer ring   

6-2nd driven gear 

1- Synchronizer assembly 

2-1st Synchronizer ring   

3-1st driven gear   

4- Right bearing   

5- Special tool   

6- Special tool   

7- Special tool   

                  Fig.3-41 

Notice: Be sure the snap ring has been installed in the clitellum.   

9、Install the 3rd    driven gear and spacer.   

Notice: It is suggested that first install the 3rd    driven gear and spacer , secondly 
install the 4th driven gear, in this way, the output shaft will not bear too much 
pressure. 

 
 
 
 

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Chery    QQ    Maintenance Manual                      Transmission System

 

 
 

 

1-3rd、4th  Spacer  

2-3rd driven gear   

3- 2nd driven gear   

4- Special tool   

5- Special tool   

                Fig.3-42 
 
10. Use the same special tools to install the 4th driven gear. 
11. Use hammer or special tools to install the left bearing.   

Notice: To protect the bearing, use the special tools (shown in the figure) to support 
the bearing.   

 

1- Left bearing   

2-4th driven gear   

3-Right bearing   

4- Special tool   

5- Special tool   

      Fig.3-43 

 
（6）  Shift and  select  lever  shaft  control system  

Shift and select lever shaft assembly: 
 
 
 
 
 

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Chery    QQ    Maintenance Manual                      Transmission System

 

 
 

F

Fig.3-44 Shift and select lever shaft assembly 

1-   Shift and select lever shaft    2- Gasket 3- Slotted spring pin 4- Select  
lever    shaft                            5- Slotted    spring   pin             6-  Spring            
7-  Shift    cam    spring                8-  Shift    cam                9-  Slotted    spring    pin               
10- Return   spring   11- Interlock  12- Slotted spring pin     13- Return 
spring       14-E- snap ring  

 

1.Use the professional tools to remove the 4 pin,3 E- snap ring and compant from 

the select lever shaft.     

2. Clear up all the parts, if necessary, please replace the used parts. 
3. Install according to the reverse process. 

Notice: 

   When hammering the slotted spring pin, use the wood block to support to 

prevent bending the shift and select lever shaft.   

  When installing reverse、5th  Interlock roller, first enlace the cam   return 

spring, secondly hammer the slotted spring pin.   

   Keep the identical directions of the select lever shaft、reverse、5th shift cam 

and spring. 

1st、2nd  shift  fork shaft assembly and 3rd、4th Shift fork shaft    assembly. 
 
 
 
 
 
 
 

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1-1st.2nd  Shift  fork

shaft  

2-1st .2nd  Shift  head 

3-1st .2nd Shift  fork   

 1st  ,2nd  Shift  fork    shaft  assembly 

 

 

1-3rd,4th  Shift  fork   shaft 

2-3rd,4th  Shift  head  

3-3rd,4th Shift  fork  

 

3rd,4th  Shift  fork  shaft  assembly. 
 
1.Use the professional tools to remove the 3 pin    and compant (from the select   

lever  shaft assembly. 

2.Clear up all the parts, if necessary, please replace the used parts. 
3.Install according to the reverse process. 

Notice: When installing, Shift fork Slotted spring pin placket    should stagger 180. 
Check Shift fork and shift hub sleeve. 
 
 
 
 
 
 

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