Chery S11 / Chery QQ. Manual - part 201

   

  Chery    QQ    Maintenance Manual                                        Chassis System 

 
 
Fixture 
Install pivot on front surround with 
70-80Nm. 
Insert two ends of lever and screw with 
steering node. 
( Use new nuts) with 32-38Nm. 
4.Put the pivot forwards. 
5. Install steering gimbal assembly. 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
Fixture 
Screw steering gimbal assembly with 
22.5-27.5Nm. 
 
Description and operation 
Instruction for steering system 
The turning of steering will produce 
following actions: 
1. The motion of steering will transfer to 
small gear 
2. The motion of small gear will transfer to 
gear. 
3. The teeth of small gear will be joggled 
with rack. 
4. Rack will move under the force. 
5. The force will transfer from transverse 
lever to steering node. 
6. Steering knuckle turn wheel 
 
 

Steering wheel and steering column 
Common problem and treatment measure 

 
 

Lock system incapable open lock

Problem Measure 

Lock core possible be damage 

Check this part 
If need to replace part, refer “ The ignition 
switch lock core replacing” 

Ignition switch is wear out or damage 

If need to replace part, refer “ The ignition 
switch lock core replacing” 

 

Lock system cannot lock u

Problem

 

Measure

 

Following parts possible be damage

 

Check unit

 

If need to replace part, refer “ The ignition 
switch lock core replacing”

 

 
 
On close and locking position, cannot pull out key
 
 

 
 

 

 

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  Chery    QQ    Maintenance Manual                                        Chassis System 

 

 

Problem

 

Measure

 

Ignition switch Lock core sets not correct

 

Demand adjust Lock core

 

If need to replace part, refer “ The ignition switch lock 
core replacing”

 

Lock core damage

 

If need to replace part, refer “ The ignition switch lock 
core replacing”

 

 
On Close and locking position, demand larger locking force

Problem

 

Measure

 

Lock core damage

 

If need to  replace part, refer “ The ignition switch 
lock core replacing”

 

Steering wheel looseness

Problem

 

Measure

 

Steering wheel installation nut is loose  

1.Check steering wheel installation , refer “ The 
steering wheel replace” 
2. To fix steering wheel installation nuts, refer “ The 
steering wheel replace” 

Steering wheel damage

 

1. Check steering wheel refer steering wheel replace 
2. Steering wheel replace refer steering wheel replace

 

Steering intermediate shaft wear out or damage

Check steering intermediate shaft, refer “ The power 
steering box replace”

 

Replace steering intermediate shaft,  refer “ The 
power steering box replace”

 

Steering shaft check 
Check steering shaft plastics pin whether 
sheering some symptom as follows 
Steering shaft from flank slight dash have 

chatter When turning steering wheel ,   
can feel clearance 
If steering shaft pin is no serious damage , 
advise to replace steering shaft

 

Steering column looseness 

Problem

 

Measure

 

Steering column installation bolt loose

 

Screw bolts to specified    torque   

Steering column stay unit loose or damage

 

1.    Check steering column assembly 
2. Repair or replace steering column assembly 

Steering wheel looseness 

Problem

 

Measure

 

Steering wheel installation nut looseness

 

1.  Check Steering wheel installation 
2.  Fix steering installation nut again 

Steering wheel damage

 

1. Check steering wheel   
2. Replace steering wheel   

Steering intermediate shaft wear or damage

 

Check steering intermediate shaft   
Replace steering intermediate shaft r 

 

 

94

   

  Chery    QQ    Maintenance Manual                                        Chassis System 

 
 
Service guide 
Replace ignition switch core 
Removal 
1. Remove plastic cover 
2. Insert needle into lock hole and pull out the 
core from lock seat. 
Steps of installation

 

1. Push the moving block to the direction 
shown in the figure. 
2. Insert the core into the seat. 

 

Steering shaft replace

 

Disassembly procedure

 

1. Remove steering wheel from shaft. 
Points of attention

 

Don’t knock steering when install or remove. 
2. Loosen switch cover bolts. Remove signal 
switch (left) and wiper switch (right). Loosen 
the bolts between up/down shaft. 
3.Loosen moving bolts on steering column 
under instrument cluster. 
4. Remove steering column. 
5. Remove up steering shaft 
Points of attention

 

The lower guide bearing is a rubber bearing.   
Carefully remove the bearing.   
Don’t put steering lock in lock position. 
Steps of installation 
 
1.  Insert new up shaft into steering column. 

Insert lower guide pipe into rubber bearing. 
Push the bearing to the end. 

2.  Connect separate block, support, lower 

support with bolts. 

Use new locknuts. 

Fixture 
Screw support and lower support with 
13-17Nm. 
3. Insert shaft flange and fix. Insert harness 
connector into signal switch and wiper switch. 
Fix signal switch cover. 
Fixture 
4. Install steering wheel in steering shaft 
Screw bolts with 22.5-27.5 Nm. 
Screw bolts with 22.5-27.5 Nm. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Fixture

 

Screw steering nuts and shaft nuts with 
27-33Nm. 
5. Check forwards position of the steering 
institution. 

 

 

95

   

  Chery    QQ    Maintenance Manual                                        Chassis System 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Steering column replace 
Points of attention 
Observe safety regulation during operating air 
bag. 
Remove procedure 
1.  Remove air bag unit and the steering 
wheel with air bag. 
2.  Loosen the bolts. 
3.  Loosen the safety bolts. 

 
 
Drill holes on safety bolts with electric 
screwdriver to pull out the bolts. 
4.  Remove steering column. 
Points of attention 
  Don’t turn ignition switch in LOCK position. 
5.    Remove up steering shaft and lower 
steering guide bearing from pillar. 
6.    Remove lower steering guide bearing from 
pillar. 
7. Replace steering column. 
Steps of installation 
1.    Insert steering column screw. 
Points of attention 
Note guide ears on shell. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
2. Use 4 bolts to fix the shell and pillar. 
 
 
 
 

 

 

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