Chery B11. Manual - part 84

1.4 Unfixing, fixing or replacement of 

two front wheel disc brake linings 

Tips: after fixing the brake linings, brake 
for a couple of times to engage the brake 
linings and brake disc closer together.  
The fixing steps are running contrary to 
the unfixing steps. While fixing the brake 
linings of front axle and replacing the 
brake linings of the rear axle 
simultaneously, please check the brake 
fluid level. Fill in brake fluid to “MAX” 
level if necessary.  
1. Unfix the decorative plate 
Caution: After having unfixed the 
decorative plate, take care not to rub the 
front of the plate against the ground to 
avoid possible scratches.  
2. Screw off the four set bolts of the 
wheels 
Screwing torque: 110N.m  
Caution: the screwing torque of the tyre 
bolt 
3. Release the set bolts of abrasion 
indicator light harness of the brake linings 
(1) Detach the plug (2). 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

008

 
 
 
 
 
 
 
 
 
 

009

 
 

（2）

 
 

（1）

 
 
 
 
 
 

010

 
 
 
 
 
 
 
 
 
 
 

 

011

(1)

4. Release the upper guide bolt (1) of brake  
caliper and then release the lower guide bolt 
of brake caliper. 
Pull out the brake caliper; do not connect the  
brake caliper with the brake hose which  
may be damaged in that case.  
Fixing instructions: Only clean the guide bolt but  
do not apply grease.  
 
 
 

012

Check the screw thread and replace guide 
bolts that are defected. Toss the brake caliper  
upwards to dismantle it and then hang it on  
metal wires.  
 
 
 
5. Dismantle the brake lining 
Caution: mark the brake linings that have matched  
well. Do not replace the brake linings if only the  
brake lining on one side is worn out.  

13

Only when the thickness of brake disc equates or  
is less than the minimum thickness (MIIN TH) can  
the new brake linings be fixed. Pay attention to  
the minimum thickness of brake linings and clean  
the brake linings. Do not apply grease on the back  
plates of the brake linings.  
 
 
 
 
 
6. Check the dust seal (1) and replace if necessary. 
Clean the contact surfaces of brake pistons (2)  

(1)    (2) 

014

and apply a thin film of sound-muffling ointment. 
Caution: do not contact the sound-muffling  
ointment with the dust seal, or the dust seal will  
become swollen.  
 
 
 
 
 
 

015

7. Clean the contact surfaces of brake calipers (3)  
and apply one thin film of sound-muffling ointment. 
 
 
 
 
 
 
 
 
8. Clean the hammerhead guide pieces on the brake 
caliper bracket and apply one thin film of  

016

sound-muffling ointment.  
 
 
 
 
 
 
 
 
 
1.5 Fix or replace the two front brake discs 
The fixing steps are contrary to the unfixing steps.  

017

1. Dismantle wheel 
If necessary, dismantle and clean the brake lining. 
Caution: any brake disc which is thinner than the minimum 
brake disc thickness shall be replaced. The pair of brake  
discs on the same axle shall be replaced simultaneously.  
Please reinstall the brake linings if brake discs are replaced. 
 
 
 
 
2. Release the set bolts of brake caliper assembly, dismantle 
the brake caliper and tie it on one side. 

018

Tips: please keep the brake pipe connected.  
 
 
 
 
 
 
 
 
 

 
3. Release the set bolt and dismantle the brake disc.  
Caution: release the brake disc: do not use hammer  
or similar articles to strike the drag ring. If necessary,  
use a rubber hammer to strike the brake disc carefully.  
Fixing instructions:  
Replace the set bolts of the brake disc and thoroughly 
clean the contact surfaces of the wheel hub. Remove the  
rusts if necessary. Any unevenness of contact surfaces  
will lead to brake disc deformation and increase of torque.  
Please refer to the technical data.  
 
1.6 Check and repair left and right front brake calipers 
Tips: upon completion, brake for a couple of times to  
engage the brake linings and brake disc closer together.  
While fixing the brake linings of front axle and replacing  
the brake linings of the rear axle simultaneously, please  

019

check the brake fluid level. Fill in brake fluid  
to “MAX” level if necessary. The fixing steps are running  
contrary to the unfixing steps. 
1. Dismantle wheel 
 
 
 
 
 
 
2. Release the set bolt (1) of the plug of the abrasion indicator  

020

light of brake lining and detach the plug.  
 
 
 
 
 
 
 
 
 
3. Release the guide bolt and pull out the brake  

021

caliper; do not connect the brake caliper with the brake  
hose which may be damaged in that case.  
Fixing instructions: Only clean the guide bolt but do not  
apply grease. Check the screw thread and replace guide  
bolts that are defected. Toss the brake caliper upwards  
to dismantle it and then hang it on metal wires.