Chery B11. Manual - part 67

   

Chery·Maintenance Manual for Oriental Son

 

Manual Transmission 

 

 
 
Unfixing the first-speed gear sleeve 
 

Sleeve

 
 
 
 
 
 
 

Inner ring

Unfixing the inner ring of the roller 
bearing 
 
 
 
 
 
 
 
 
Notice for disassembly 
Fixing the inner ring of the roller 
bearing 

Inner ring

 
 
 
 
 
 
 
Fixing the spring snap ring 
Select and fix the spring snap ring so 
that the axial clearance of the front 
bearing of the output shaft complies with 
the standard value.  

Spring 
snap ring 

Standard value: -0.01-0.12mm 
 
 
 
 
Fixing the first-speed gear sleeve 
 
 

Sleeve 

 
 

1 

   

Chery·Maintenance Manual for Oriental Son

 

Manual Transmission 

 

 

 
Fixing the synchronizer spring 
Fix the synchronizer spring onto the 
synchronizer ring as the figure shows.  
 
 
 
 

Synchronizer 
spring 

Fixing the first-gear and second-gear 
synchronizer hub  
Fix the first-gear and second-gear 
synchronizer hub as the figure shows.  
 

Gearbox rear

 
 
 
 

Identification mark 

 
Note:  
Please make sure that the 
synchronizer ring is not locked during 
fixing of the synchronizer hub.  
 

Synchronizer 
hub 

 
 
 
 
 

Identification 
groove 

Fixing the synchronizer sleeve 
(1) Fix the synchronizer sleeve as the 
figure shows 
 
 

Gearbox rear

 
 
 
 

Synchronizer 
sleeve 

(2) Please make sure that the two deep 
tooth grooves of the synchronizer hub 
are aligned with the two high racks of 
the sleeve.  
 
 

Synchronizer 
hub 

 
 
 

2 

   

Chery·Maintenance Manual for Oriental Son

 

Manual Transmission 

 

 
Fixing the synchronizer spring 
 
 
 
 
 
 

Synchronizer 
spring 

 
 
 
Fixing the second-speed gear sleeve 
 
 
 
 
 
 
 
 
Fixing the third-speed gear sleeve 
 
 
 
 
 
 
 
 
Fixing the spring snap ring 
Fix the spring snap ring so that the axial 
clearance of the third-speed gear of the 
output shaft complies with the standard 
value.  
Standard value: -0.01-0.09mm 
 
 
 
 
Fixing the fourth-speed gear 
 
 
 

Sleeve thrust 
plate 

 
 
 

3 

   

Chery·Maintenance Manual for Oriental Son

 

Manual Transmission 

 

 
Fixing the fifth-speed gear sleeve 
 
 
 
 

Third-speed 
gear 

 
 
 
 
Fixing the fifth-gear and reverse-gear 
synchronizer hub 
Fix the fifth-gear and reverse-gear 
synchronizer hub as the figure show. 
 
 
 
 

Spring snap ring 

 
 
Note:  
Please make sure that the 
synchronizer ring is not locked during 
fixing of the fifth-gear and reverse-
gear synchronizer hub.  

Fourth-speed 
gear 

 
 
 
 
Fixing the reverse gear/needle 
bearing/reverse-gear bearing sleeve 
 
 
 
 
 
 
 
 
Fixing the ball bearing 
 
 
 
 
 
 

4