Chery A15. Manual - part 158

 

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Chery A15. Manual - part 158

 

 

  Chery A15 Maintenance Manual 

1.  Current fault. 

2.  Historical fault. 

(5). Warning Light 

.  Warning light will be turned on once a fault is detected. 

.  And keeps “ON”. 

(6). Wire Harness 

Most of the wire harness connectors of airbag system are yellow-colored. 

 

V. Fault Diagnosis and Maintenance 

1. Check with SRS Diagnostic system 

When the SRS is powered on, airbag BCM will turn on warning light and start a 

self-checking, during which the warning light will flash for 6 seconds with a 

frequency of 1Hz. Any fault detected by BCM will activate airbag warning light, and 

the fault will be stored to BCM memory. BCM will check SRS fault each time it is 

powered on. 

A fault will be marked by SDM if it is detected consecutively for five times. A fault 

diagnosis testing cycle lasts for 400ms, therefore it takes SDM 2 seconds (400ms X 5 

times) to confirm a fault. If a marked fault continues, the warning light will keep on, 

this is called a “current fault”. If a marked fault does not appear in the following 25 

consecutive testing cycle (400ms X 25 = 10 seconds), it will be unmarked, this is 

called a “historical fault”. 

2. Diagnose with Diagnoser 

Diagnoser reads data in BCM memory for continuous data communication. A 

diagnoser is able to read fault code in memory and clear part of stored data after 

maintenance, but is unable to clear internal faults such as collision record and 

arithmetic data fault. 

To properly operate the diagnoser, first turn off ignition switch, and connect diagnoser 

with OBDII connector, then turn on ignition switch. Next steps please refer to 

instruction manual of diagnoser.   

  Chery A15 Maintenance Manual 

 

Section Three: SRS Maintenance and Service 

 

Auxiliary system inspection or collided vehicle inspection shall be carried out in 

accordance with following procedure. Any defected part shall be replaced with new 

one. 

 

I. SRS 

Warning: In case engine is stopped and fuse is taken off, the BCM will provides 

sufficient voltage for 1 minute to activate airbag. If airbag is still connected, do not 

start maintenance operation within one minute after power supply to BCM is switched 

off. If airbag is disconnected, the maintenance may be started right away without 

waiting for 1 minute to be discharged. Any failure in temporary disconnection of SRS 

during maintenance will result in mistrigger of airbag, personal injuries and critical 

SRS damages. 

1. Disconnecting Airbag 

Turn steering wheel to central position, turn ignition switch to locked position and 

take out the key, then take out airbag fuse from fuse box and wait for at least 1 minute 

to discharge BCM capacitor. 

2. Connecting Airbag 

Insert airbag fuse into fuse box, turn ignition switch to on position, airbag indicator 

light will be turned on for 6 seconds and then goes out. If the indicator light does not 

work in accordance with the foregoing, please refer to “Check with SRS Diagnostic 

System” part of this manual. 

Warning: Keep away from airbag when turning on ignition switch to avoid personal 

injuries. 

3. Operation, Installation and Diagnosis 

Airbag shall not be placed in ambient temperatures higher than 65ºC (149ºF). After 

falling from a height of 0.9 meter (3 feet) or higher, the airbag and BCM shall not be 

  Chery A15 Maintenance Manual 

used again. 

When replacing BCM, the arrow on BCM shall always point to forward direction of 

vehicle. 

BCM must be installed horizontally on the installing surface, and must be parallel to 

vehicle body coordinate axes. 

To avoid diagnostic fault code, do not supply power to airbag before all system 

components are properly connected. Or the airbag shall be powered in accordance 

with special requirements of diagnoser if any. 

Any SRS system diagnosis must be started with SRS diagnostic system. SRS 

diagnostic system inspection will check for correct indicating functions and select 

correct method to diagnose any SRS fault. Omission of this step may result in longer 

diagnostic hours or inaccurate part replacement. 

4. Repair and Check after Accident 

Warning: any repair of vehicle structure shall resume the original shape. For triggered 

airbag, BCM and airbag shall be replaced with measurement of steering post 

dimension. 

Any damaged SRS part or mount point must be replaced. 

Never use SRS parts from other vehicles (except new SRS parts from the vehicle of 

the same model). 

Do not try to repair hairspring, airbag and safety belts. Should any defect be found, 

these parts must be replaced. 

Check replaced SRS part number or marks. Airbag gas generator with the same look 

may have a different internal structure. 

5. Replacing Airbag Parts after Activation in Accident 

All SRS parts must be replaced after airbag is activated in a collision accident. 

Powder-like residue may be found on airbag surface after activation, which may 

include cereal starch and products of chemical reaction (used to lubricate airbag when 

inflating). 

Airbag 

Airbag 

  Chery A15 Maintenance Manual 

SRS wire harness 

6. Checking Airbag Parts after Inactivation in Accident 

The airbag must be checked after any collision accident, whether it is activated or not. 

Steering post must be measured for dimensions. 

Check dashboard and steering post cover for crack and other damages. 

Check dashboard support for deformation, bend, crack or other damages. 

Check safety belts and their fixing points. 

7. Activating Airbag (inside vehicle) 

Always activate an airbag before it is scrapped. If the whole vehicle is disposed of and 

disassembled, the airbag may be triggered inside the vehicle. 

8. Disposal of Activated Airbag 

Warning: Please take following precautions to avoid activation of airbag inside 

vehicle and consequential injuries. 

Remove all movable or loose parts within spreading coverage of airbag before 

activating airbag. 

Activate and spread the airbag with doors closed and side windows open. 

Spread the airbag only in the reserved spreading area. All necessary maintenance staff 

must stay at least 10 meters away from the vehicle in the front. 

Never apply voltage before all preparations are done. 

Cool the airbag down for at least 30 minutes before disposal of an activated airbag. 

Always wear gloves and eye shield during disposal. 

In case activation of airbag fails, disconnect power and wait for at least five minutes 

before approaching vehicle again. 

9. Activating Procedure 

Warning: In case engine is stopped and fuse is taken off, the BCM will provides 

sufficient voltage for 1 minute to activate airbag. If airbag is still connected, do not 

start maintenance operation within one minute after power supply to BCM is switched 

off. If airbag is disconnected, the maintenance may be started right away without 

waiting for 1 minute to be discharged. Any failure in temporary disconnection of SRS 

during maintenance will result in mistrigger of airbag, personal injuries and critical 

 

 

 

 

 

 

 

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