Chery A15. Manual - part 59

 

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Chery A15. Manual - part 59

 

 

Resolution graph: 

 

1. Clamp—release arm    2. Release arm assembly    3. Clutch release shaft oil seal    4. Rear 
housing    5. Fixing bolt    6. Rear housing fixing bolt  7. Clutch release bearing  8. Return 
spring  9. Clutch release finger  10. Back cover  11. Fixing clip  12. Drain bolt    13. Flat 
spacer  14. Spring washer

 

Assembly 

The assemble process of rear housing is opposite to it’s disassemble process.

 

 

 

 

 

J-27

DISASSEMBLY AND ASSEMBLY OF CLUTCH CONTROL ARM, CLUTCH 

RELEASE SHAFT OIL SEAL, AND CLUTCH RELEASE BEARING 

 

Disassembly: 

——Drive car to the platform. 

——Disassemble the clutch control cable   

assembly. 

——Disassemble engine bracket on the   

transmission side. 

——Lift the vehicle by lifter. 

——Discharge all the transmission oil by screw 

off the drain bolt under the differential. 

——Get off the back cover by punch, do not hurt 

the contact surface. Disassemble the fixing 
clip of the separated finger; pull off clutch 
release shaft, separated finger and spring. 

——Take off clutch release bearing, and punch off 

clutch release shaft oil seal assembly. Do not 
hurt the contact surface. 

 
 

Assembly: 

Assembly is opposite to the disassembly process, 
pay attention to the following items: 

——Lubricate the oil seal surface and put it in by a 

special tool. 

——Assemble clutch separated finger to the 

position shows in the picture, and then 
assemble release bearing, spring and clip. The 
spring position shows in the picture. 

——Press the new back cover to its right position 

by special tool. If it is assembled on the 
vehicle, extra work as below: fill transmission 
oil to the specified level.   

——Lower the vehicle on the platform and 

connect to clutch control cable. 

 
 

 

J-28

DISASSEMBLY AND ASSEMBLY OF THE GEARSHIFT SHAFT OIL SEAL 

 

——The disassembly and assembly of the 

gearshift shaft oil seal can be done when the 
transmission is not broke down. 

Disassembly: 

——See the picture, remove the oil seal by a flat 

spade or punch. 

 

 

Assembly:

 

 

——Lubricate the lip of oil seal and press oil seal 

into transmission housing completely by a 
special tool. 

 

Special Tool

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J-29

DISASSEMBLY AND ASSEMBLY OF THE GEARSHIFT SHAFT BEARING 

 

Disassembly: 
——It needs to take off the gearshift shaft and oil 

seal as changing the gearshift shaft bearing. 

——Penetrate the special tool into gearshift shaft 

housing, see the picture, and tap it slightly 
until the gearshift shaft out from the other 
side.

 

 

 

 

Special Tool

Special Tool

 

 

 

Assembly:

 

——Assemble the bearing inside of the position 

which can contain the gearshift shaft. 

— — Press the bearing to its right position by 

special tool and then assemble the gearshift 
shaft. 

 

 

 
 

Special Tool 

Special Tool

 

 

 

 

 

 

 

 

 

 

J-30

 

 

 

 

 

 

 

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