Loader Bobcat 853, 853H. Manual - part 45

 

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Loader Bobcat 853, 853H. Manual - part 45

 

 

MC2566 (5-25-99)

853 BOSS - WIRING SCHEMATIC

S/N 508411354-11714

S/N 509711001-11094

(Printed June 1999)

MC2566

A
B

BL

K

R

N

G

BLK

BLK

DGN/RED

C

41

4

C

41

5

C407

C408

BL

K

RNG

CONTROLS MODULE

FRONT AUXILIARY

ROD SOLENOID

FRONT AUXILIARY

BASE SOLENOID

D

G

N

R

N

G

R

N

G

LG

N

/D

BL

LG

N

/PN

K

LG

N

/R

ED

D

G

N

/YEL

LG

N

/PN

K

LG

N

/R

ED

LG

N

/D

BL

R

N

G

B
A

B
A

B
A

B
A

C

41

1

C

41

0

BLK

BLK

B
A

A

B

REAR AUXILIARY

ROD SOLENOID

REAR AUXILIARY

BASE SOLENOID

YEL/WHT

YEL

DGN/LGN

RNG

DGN/RED

DGN

D

G

N

/R

ED

DGN/WHT

C

B

CONTROLS HARNESS -

6703005

R

N

G

RNG

B

A

RNG/DBL

B
A

RNG

YEL/WHT

C

YEL

A

HORN

K

E D F

A B J H G C

C

G

H

J

A

F

D

E

K

B

B A D F E C

B A D F E C

C

G

F

D

E

K J

H

A

B

A

B

DIODE

A

B

BLK
RED

RED

BLK

A

B

C

42

0

DIODE HARNESS - 6703898

DIODE HARNESS - 6703898

B
A

BLK
RED

RED

BLK

B
A

DIODE

B
A

C

42

1

FRONT

AUX.

DETENT

RIGHT HANDLE

(IF EQUIPPED)

YEL

BRN

RNG/WHT

B

A

RNG/DBL

DGN

B
C
A

LEFT HANDLE

(IF EQUIPPED)

A

C

B

DGN

RNG/DBL

A
B

HORN

RNG/WHT

BRN
YEL

REAR

AUX.

C

40

1

C

40

2

C

40

3

C

40

4

C

11

4

2

1

PUR/WHT

RNG

DBL/WHT

BLK

RED/WHT

IGNITION SWITCH

B

I

SO

RED/WHT

C

20

4

TO OPTIONS

(FRONT WIPER)

FLASHER

BRN

BLK

PUR/RED

BOSS DISPLAY

4

3

2

1

D

E

A

C

B

PUR/RED
PUR/WHT

RNG
BLK

PUR/RED
PUR/WHT
BLK

DIAGNOSTIC PORT

DGN/WHT

DGN/WHT

C119

BR

N

BR

N

D

BL

BLK

WHT

RNG

RED/WHT

BLK

RNG

RNG

ST

BR

N

LCD DISPLAY MONITOR

BLK

WHT

DBL/WHT

PNK

PUR/WHT

PUR/RED

RNG

RNG

BLK

RNG

B

LK

B

LK

R

N

G

R

N

G

P

U

R

/R

ED

P

U

R

/W

H

T

W

H

T/

R

N

G

R

N

G

/W

H

T

R

N

G

/W

H

T

Y

EL

/R

ED

B

LK

B

LK

PU

R

/R

ED

YEL

/L

BL

B

LK

B

LK

P

U

R

B

LK

YEL

/L

BL

B

LK

Y

EL

/BR

N

B

LK

Y

EL

/D

BL

D

BL

/Y

EL

HR

A

STARTER RELAY

SHUTDOWN RELAY

WIRES CONNECT BY

LETTER ACROSS

CONNECTORS

A

B A

B

WHT/LGN

GLOW PLUG RELAY

M

S

B

STARTER

BATTERY

RED

RED

G

RED

S

ALTERNATOR

B

RED

RED

87

87A

30

86

85

BLK
DBL/WHT

PNK

BLK

85

87

87A

LBL/RNG

RED

BLK

RED

86

30

85

WHT

WHT/LGN

87

87A

SOME CONNECTOR

BODIES NOT SHOWN

FOR DRAWING CLARITY

BLK

RNG

h

BL

K

C121

R

N

G

GLOW

PLUGS

BOSS

FUEL SHUTOFF

SOLENOID

LGN

C118

LGN/WHT

PUR

EXC

RED

Y

EL

/D

G

N

R

N

G

/D

BL

86

30

AUXILIARY

HOURMETER AND

HARNESS (IF EQUIPPED)

ENGINE RPM

(MAGNETIC PICKUP)

#

 H

2

* * *

 G

1

 C

3

  PIN NUMBER = 30 PIN CONNECTOR

*

 C

3

* * *

 C

2

 D

3

 C

1

#

# # # # #

 C

2

 A

2

 A

3

 B

1

 B

2

 B

3

* * * *

 F

3

 E

1

 B

2

 B

1

# # # #

 C

1

 D

3

 D

2

#

 E

3

* * * * * * * *

 D

1

 D

2

 E

2

 E

3

 H

1

 H

3

 B

3

 A

1

#

PIN NUMBER = 18 PIN CONNECTOR

* * * * *

* *

 F

2

 G

2

 G

3

 J

1

 J

3

 J

2

 K

1

#

# #

 F

3

 E

2

 F

2

*

*

* *

 F

1

 K

2

 A

3

 A

2

# #

#

 F

1

 E

1

 A

1

BACKUP

ALARM

A

BL

K

BL

K

P

N

K

P

N

K

BL

K

D

B

L/

W

H

T

BLK

BL

K

DBL/WHT

RNG/DGN

PNK

RNG

LEFT

TAILLIGHT

RIGHT

TAILLIGHT

LGN/RED

RED

LGN/PNK

RNG

DGN/YEL

LGN/DBL

AUXILIARY HYDRAULIC SWITCH

(IF EQUIPPED)

D
C

E
F
B
A

E

B
A

RED

C

D

F

LBL/BLK

RED

LG

N

/D

B

L

D

G

N

/YEL

R

N

G

LG

N

/PN

K

LG

N

/R

E

D

P

U

R

/L

BL

B

LK

 D

1

LBL

/W

H

T

R

ED

RED

REAR LIGHT HARNESS - 6577648

B
C

LEFT

WORK

LIGHT

RIGHT

WORK

LIGHT

B

C

WHT/BLK

BLK

RNG

RED/WHT

C110

ACC

OFF

RUN

START

B

LK

D

BL

BR

N

LEFT

HEADLIGHT

(IF

EQUIPPED)

RIGHT

HEADLIGHT

(IF

EQUIPPED)

LEFT

FLASHER

LAMP

(IF

EQUIPPED)

RIGHT

FLASHER

LAMP

(IF

EQUIPPED)

DETENT LIGHT

MODE LIGHT

BL

K

BL

K

HYDRAULIC

CHARGE

PRESSURE

R

N

G

BL

K

LBL/BLK

*

 D

1

RED/WHT

ENGINE HARNESS (BOSS) - 6702898

DIODE

R

ED

/W

H

T

AC

C

ES

SO

R

FU

SE

R

ED

/W

H

T

EN

G

IN

FU

SE

RED/WHT

CAB HARNESS (BOSS) - 6702610

C

11

5

C

20

1

RETURN FILTER

PRESSURE

HYDRAULIC

OIL

PRESSURE

PRE-FILTER

PRESSURE

HYDRAULIC

OIL

TEMPERATURE

COOLANT

LEVEL

AIR

FILTER

ENGINE OIL

PRESSURE

FUEL

LEVEL

ENGINE

COOLANT

LIGHT SWITCH

(IF EQUIPPED)

B1

B2

WARNING

HEADLIGHT

REAR WORK

TAIL

RED/WHT

PNK

RESISTOR

5 OHM

C

10

6

C122

C120

C

11

6

C

20

3

C

21

6

C

10

7

RED

B

A

A B

B A

B A

B

C A

G J F K D H E

RNG

TO OPTIONS

C

10

5

TO OPTIONS

RED/WHT

C

10

8

RED/WHT

GRY = GREY

WHT = WHITE

PUR = PURPLE

TAN = TAN

BRN = BROWN

PNK = PINK

YEL = YELLOW

DGN = DARK GREEN

LGN = LIGHT GREEN

DBL = DARK BLUE

LBL = LIGHT BLUE

BLK = BLACK

RNG = ORANGE

RED = RED

A

A
B

B

D

G

N

/R

ED

D

G

N

R

N

G

BL

K

LG

N

/PN

K

D

G

N

/YE

L

R

N

G

LG

N

/D

BL

RNG/DBL

RNG

YEL/WHT

YEL

RNG

BLK

BLK

DGN/RED

DGN/LGN

CONTROLS MODULE

DGN/RED

B
C

CONTROLS HARNESS - 6703878

C

41

4

C

41

5

C407

C408

R

N

G

BL

K

A

R

N

G

B

A

RNG

R

N

G

B

FRONT AUXILIARY

ROD SOLENOID

FRONT AUXILIARY

BASE SOLENOID

LG

N

/R

E

D

LG

N

/D

B

L

LG

N

/PN

K

LG

N

/R

ED

B
A

B
A

B
A

REAR AUXILIARY

BASE SOLENOID

REAR AUXILIARY

ROD SOLENOID

C

41

1

C

41

0

YEL/WHT

YEL

BLK

BLK

B
A

A

B

A

B

A

B

C

A

RNG
DGN/LGN

DGN

853 BOSS - WIRING SCHEMATIC

MC2572 (5-25-99)

S/N 508411715-12360

S/N 509711095-11308

(Printed June 1999)

MC2572

HORN

J

A B G

K H C D E F

A B G J K H C D E F

A C E F B D

F

A C E

B D

C

G

K

E

B

D H

J

A

F

FRONT

AUX.

DETENT

RIGHT HANDLE

(IF EQUIPPED)

YEL

BRN

RNG/WHT

B

A

RNG/DBL

DGN

B
C
A

LEFT HANDLE

(IF EQUIPPED)

A

C

B

DGN

RNG/DBL

A
B

HORN

RNG/WHT

BRN
YEL

REAR

AUX.

C

40

1

C

40

2

C

40

3

C

40

4

C

11

4

2

1

PUR/WHT

RNG

DBL/WHT

BLK

RED/WHT

IGNITION SWITCH

B

I

SO

RED/WHT

C

20

4

TO OPTIONS

(FRONT WIPER)

FLASHER

BRN

BLK

PUR/RED

BOSS DISPLAY

4

3

2

1

D

E

A

C

B

PUR/RED
PUR/WHT

RNG
BLK

PUR/RED
PUR/WHT
BLK

DIAGNOSTIC PORT

DGN/WHT

DGN/WHT

C119

BR

N

BR

N

D

BL

BLK

WHT

RNG

RED/WHT

BLK

RNG

RNG

ST

BR

N

LCD DISPLAY MONITOR

BLK

WHT

DBL/WHT

PNK

PUR/WHT

PUR/RED

RNG

RNG

BLK

RNG

B

LK

B

LK

R

N

G

R

N

G

PU

R

/R

ED

P

U

R

/W

H

T

W

H

T/

R

N

G

R

N

G

/W

H

T

R

N

G

/W

H

T

Y

EL

/R

ED

BL

K

BL

K

PU

R

/R

ED

Y

EL

/L

BL

B

LK

B

LK

P

U

R

B

LK

Y

EL

/L

BL

B

LK

Y

EL

/BR

N

B

LK

Y

EL

/D

BL

D

BL

/Y

EL

HR

A

STARTER RELAY

SHUTDOWN RELAY

WIRES CONNECT BY

LETTER ACROSS

CONNECTORS

A

B A

B

WHT/LGN

GLOW PLUG RELAY

M

S

B

STARTER

BATTERY

RED

RED

G

RED

S

ALTERNATOR

B

RED

RED

87

87A

30

86

85

BLK
DBL/WHT

PNK

BLK

85

87

87A

LBL/RNG

RED

BLK

RED

86

30

85

WHT

WHT/LGN

87

87A

SOME CONNECTOR

BODIES NOT SHOWN

FOR DRAWING CLARITY

BLK

RNG

h

BL

K

C121

R

N

G

GLOW

PLUGS

BOSS

FUEL SHUTOFF

SOLENOID

LGN

C118

LGN/WHT

PUR

EXC

RED

YE

L/

D

G

N

R

N

G

/D

BL

86

30

AUXILIARY

HOURMETER AND

HARNESS (IF EQUIPPED)

ENGINE RPM

(MAGNETIC PICKUP)

#

 H

2

* * *

 G

1

 C

3

  PIN NUMBER = 30 PIN CONNECTOR

*

 C

3

* * *

 C

2

 D

3

 C

1

#

# # # # #

 C

2

 A

2

 A

3

 B

1

 B

2

 B

3

* * * *

 F

3

 E

1

 B

2

 B

1

# # # #

 C

1

 D

3

 D

2

#

 E

3

* * * * * * * *

 D

1

 D

2

 E

2

 E

3

 H

1

 H

3

 B

3

 A

1

#

PIN NUMBER = 18 PIN CONNECTOR

* * * * *

* *

 F

2

 G

2

 G

3

 J

1

 J

3

 J

2

 K

1

#

# #

 F

3

 E

2

 F

2

*

*

* *

 F

1

 K

2

 A

3

 A

2

# #

#

 F

1

 E

1

 A

1

BACKUP

ALARM

A

BL

K

BL

K

P

N

K

P

N

K

BL

K

D

B

L/

W

H

T

BLK

BL

K

DBL/WHT

RNG/DGN

PNK

RNG

LEFT

TAILLIGHT

RIGHT

TAILLIGHT

LGN/RED

RED

LGN/PNK

RNG

DGN/YEL

LGN/DBL

AUXILIARY HYDRAULIC SWITCH

(IF EQUIPPED)

D
C

E
F
B
A

E

B
A

RED

C

D

F

LBL/BLK

RED

LG

N

/D

B

L

D

G

N

/YEL

R

N

G

LG

N

/PN

K

LG

N

/R

E

D

P

U

R

/L

BL

B

LK

 D

1

LBL

/W

H

T

R

ED

RED

REAR LIGHT HARNESS - 6577648

B
C

LEFT

WORK

LIGHT

RIGHT

WORK

LIGHT

B

C

WHT/BLK

BLK

RNG

RED/WHT

C110

ACC
OFF
RUN

START

B

LK

D

BL

BR

N

LEFT

HEADLIGHT

(IF

EQUIPPED)

RIGHT

HEADLIGHT

(IF

EQUIPPED)

LEFT

FLASHER

LAMP

(IF

EQUIPPED)

RIGHT

FLASHER

LAMP

(IF

EQUIPPED)

DETENT LIGHT

MODE LIGHT

BL

K

BL

K

HYDRAULIC

CHARGE

PRESSURE

R

N

G

B

LK

LBL/BLK

*

 D

1

RED/WHT

ENGINE HARNESS (BOSS) - 6702898

DIODE

R

ED

/W

H

T

AC

C

ES

SO

R

FU

SE

R

ED

/W

H

T

EN

G

IN

FU

SE

RED/WHT

CAB HARNESS (BOSS) - 6702610

C

11

5

C

20

1

RETURN FILTER

PRESSURE

HYDRAULIC

OIL

PRESSURE

PRE-FILTER

PRESSURE

HYDRAULIC

OIL

TEMPERATURE

COOLANT

LEVEL

AIR

FILTER

ENGINE OIL

PRESSURE

FUEL

LEVEL

ENGINE

COOLANT

LIGHT SWITCH

(IF EQUIPPED)

B1

B2

WARNING

HEADLIGHT

REAR WORK

TAIL

RED/WHT

PNK

RESISTOR

5 OHM

C

10

6

C122

C120

C

11

6

C

20

3

C

21

6

C

10

7

RED

B

A

A B

B A

B A

B

C A

G J F K D H E

RNG

TO OPTIONS

C

10

5

TO OPTIONS

RED/WHT

C

10

8

RED/WHT

GRY = GREY

WHT = WHITE

PUR = PURPLE

TAN = TAN

BRN = BROWN

PNK = PINK

YEL = YELLOW

DGN = DARK GREEN

LGN = LIGHT GREEN

DBL = DARK BLUE

LBL = LIGHT BLUE

BLK = BLACK

RNG = ORANGE

RED = RED

C

11

4

C

12

4

MC2567 (5-25-99)

S/N 508412361-12460

S/N 509711309-11334

(Printed June 1999)

MC2567

853 BOSS - WIRING SCHEMATIC

START

RUN

OFF

ACC

2

1

PUR/WHT

RNG
RNG

DBL/WHT

RNG

WHT

BLK

RED/WHT

IGNITION SWITCH

B

I

ST

SO

BLK

PUR/RED

RED/WHT

C

20

4

BLK

TO OPTIONS

(FRONT WIPER)

CAB HARNESS (BOSS) - 6704407

FLASHER

BR

N

BRN

BR

N

LEFT

FLASHER

LAMP

(IF

EQUIPPED)

BOSS DISPLAY

4

3

2

1

D

E

A

C

B

PUR/RED
PUR/WHT

RNG
BLK

RED
PUR/RED
PUR/WHT
BLK

DIAGNOSTIC PORT

C

20

1

C

21

6

DGN/WHT

DGN/WHT

C119

D

BL

LEFT

HEADLIGHT

(IF

EQUIPPED)

BLK

RED/WHT

PNK

RNG

BR

N

LCD DISPLAY MONITOR

LGN/RED

RED

LGN/PNK

RNG

DGN/YEL

LGN/DBL

DETENT LIGHT

MODE LIGHT

AUXILIARY HYDRAULIC SWITCH

(IF EQUIPPED)

D
C

E
F
B
A

C110

BL

K

D

BL

BR

N

RIGHT

HEADLIGHT

(IF

EQUIPPED)

RIGHT

FLASHER

LAMP

(IF

EQUIPPED)

RED/WHT

RNG/DBL

RNG/DBL

BLK

HORN

TO ENGINE

C

11

6

C

11

5

C120

LIGHT SWITCH

(IF EQUIPPED)

B1

B2

WARNING

HEADLIGHT

REAR WORK

TAIL

RED/WHT

C

20

3

A

A
B

BL

K

R

N

G

BLK

BLK

DGN/RED

DGN/LGN

B
C

C407

C408

RNG/DBL

BL

K

RNG

B

A

CONTROLS MODULE

FRONT AUXILIARY

ROD SOLENOID

FRONT AUXILIARY

BASE SOLENOID

R

N

G

D

G

N

B

RNG

YEL/WHT

YEL

R

N

G

R

N

G

LG

N

/D

BL

LG

N

/PN

K

LG

N

/R

ED

D

G

N

/YEL

LG

N

/PN

K

LG

N

/R

E

D

LG

N

/D

B

L

R

N

G

B
A

B
A

B
A

B
A

C

41

0

BLK

BLK

B
A

A

B

A

B

A

B

REAR AUXILIARY

ROD SOLENOID

REAR AUXILIARY

BASE SOLENOID

YEL/WHT

YEL

C

DGN/LGN

A

RNG

DGN/RED

RNG
DGN

D

G

N

/R

ED

CONTROLS HARNESS - 6703878

HORN

C

41

4

C

41

5

C

41

1

A B G J K H C D E F

A B G J K H C D E F

F

A C E

B D

F

A C E

B D

C

G

A

D H

J K

E F B

FRONT

AUX.

DETENT

RIGHT HANDLE

(IF EQUIPPED)

YEL

BRN

RNG/WHT

B

A

RNG/DBL

DGN

B
C
A

LEFT HANDLE

(IF EQUIPPED)

A

C

B

DGN

RNG/DBL

A
B

HORN

RNG/WHT

BRN
YEL

REAR

AUX.

C

40

1

C

40

2

C

40

3

C

40

4

BLK

WHT

DBL/WHT

PNK

PUR/WHT

PUR/RED

RNG

RNG

BLK

RNG

BL

K

BL

K

R

N

G

R

N

G

PU

R

/R

E

D

PU

R

/W

H

T

W

H

T/

R

N

G

R

N

G

/W

H

T

R

N

G

/W

H

T

YEL

/R

ED

BL

K

BL

K

PU

R

/R

ED

YEL

/L

BL

BL

K

BL

K

PU

R

BL

K

YEL

/L

BL

BL

K

YEL

/BR

N

BL

K

YEL

/D

BL

D

BL

/YEL

HR

A

STARTER RELAY

SHUTDOWN RELAY

WIRES CONNECT BY

LETTER ACROSS

CONNECTORS

A

B A

B

WHT/LGN

GLOW PLUG RELAY

M

S

B

STARTER

BATTERY

RED

RED

G

RED

S

ALTERNATOR

B

RED

RED

87

87A

30

86

85

BLK
DBL/WHT

PNK

BLK

85

87

87A

LBL/RNG

RED

BLK

RED

86

30

85

WHT

WHT/LGN

87

87A

SOME CONNECTOR

BODIES NOT SHOWN

FOR DRAWING CLARITY

BLK

RNG

h

BL

K

C121

R

N

G

GLOW

PLUGS

BOSS

FUEL SHUTOFF

SOLENOID

LGN

C118

LGN/WHT

PUR

EXC

RED

YEL

/D

G

N

R

N

G

/D

BL

86

30

AUXILIARY

HOURMETER AND

HARNESS (IF EQUIPPED)

ENGINE RPM

(MAGNETIC PICKUP)

#

 H

2

* * *

 G

1

 C

3

  PIN NUMBER = 30 PIN CONNECTOR

*

 C

3

* * *

 C

2

 D

3

 C

1

#

# # # # #

 C

2

 A

2

 A

3

 

 

 

 

 

 

 

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